Viessmann Vitodens 300 Instructions d'exploitation

Naviguer en ligne ou télécharger Instructions d'exploitation pour Chauffages d'appoint Viessmann Vitodens 300. Viessmann Vitodens 300 Operating instructions Manuel d'utilisatio

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VIESMANN
Installation instructions
for heating engineers
Vitodens 300
Type WB3A,49and66kW
Gas fired wall mounted conde nsing boiler
natural gas and LPG version
VITODENS 300
5862 570 GB 5/2004 Dispose after installation
Vue de la page 0
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Résumé du contenu

Page 1 - VIESMANN

VIESMANNInstallation instructionsfor heating engineersVitodens 300Type WB3A,49and66kWGas fired wall mounted conde nsing boilernatural gas and LPG vers

Page 2

Opening the control unit housing105862 570 GB

Page 3

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedyFA X X Burner infault stateFan speed too hig hat burner startCheck thefan, c

Page 4 - Product information

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedyFF X X BurnerblockedInternal fault Remove EMCinterference.If the equip-ment

Page 5

2. Test the resistance of the outsidetemperature sensor across term-inals X3.1 and X3.2 on the discon-nected plug and compare with thecurve.3. Where a

Page 6

Check the boiler temperature sensor, cylinder temperaturesensor or the flow temperature sensor for low loss header1. Boiler t emperature sensor: Pull

Page 7

2. Check the sensor resistance andcompare actual values with thecurve.3. Replac e the sensor in ca se ofsevere deviation.DangerThe boiler temperature

Page 8 - Condensate connection

1. Pull the l eads from the flue g astemperature sensor A.2. Check the sensor resistance andcompare actual values with thecurve.3. Replac e the sensor

Page 9 - Gas connection

Checking the thermocou pleIf the burner control unit cannot bereset after a fault shutdown, althoughthe boiler water temperature is belowapprox. 90 °C

Page 10 - 5862 570 GB

Checking O-rings: 1. Pull off the electrical plug A.2. Remove sensor B by pulling itupwards.3. Ensure that both O-rings C areproperly in serted into a

Page 11 - Electrical connections

Checking the fuse1. Switch OFF the mains power.2. Releas e the lateral clo sures andpivot the control unit down.3. Remove cover A.4. Check fuse F1.Rep

Page 12

Extension kit for heating circuit with mixerChecking the rotational direction of the mixer motorA Rotational direction switchB ON/OFF switch 81. Switc

Page 13 - Routing connecting cables

Notes regarding the connection of accessoriesFor details of accessories, also observe the separate installation instruc-tions provided.A Radio clock c

Page 14

Checking Vitotronic 050 (accessory)Vitotronic 050 is connected with the control unit via the LON system. To test theconnection, i mplement a user chec

Page 15 - Front panel installation

Heating modeThe set boiler water temperature willbe maintained in the "central heatingand DHW heating" G program,when a demand is r aised by

Page 16

Heating modeThe control unit dete rmines a set boi -ler water temperature subject to out-side temperature or room temperature(if a room temperature-de

Page 17

A Heating circuit time programB DHW time programand DHW circulati on (if connectedto the control unit)C Holiday programD InformationE Heating programs

Page 18 - Safety instructions

Internal extension H1The internal extension is integratedinto the control unit housing. As alter-native, the following functions can beconnected to r

Page 19 - Safety instructions (cont.)

Internal extension H2The internal extension is integratedinto the control unit housing. As alter-native, the following functions can beconnected to r

Page 20

External e xtension H1The external extension is connectedto the boiler control unit via the KMBUS. The follo wing functions can b econtrolled or proce

Page 21

External e xtension H2The external extension is connectedto the boiler control unit via the KMBUS. The follo wing functions can b econtrolled or proce

Page 22

External operating mode changeoverThe "External op erating mode cha n-geover" function is connected viaexternal extension input aVD.Withcodi

Page 23 - Filling t he heating system

External bloc kingThe "External bl ocking" functio n isconnected via the external extensioninput aVD.In coding addr ess 32 you can selec tth

Page 24 - Venting the heating system

C Vitotrol 100 UTD (only for contro lunits operating with a constanttemperature)D Vitotrol 100 UTA (only for controlunits operating with a constanttem

Page 25

Filling with the control unit switched ONIf the system is to be filled with thecontrol unit switched ON, the pumpwill be started via coding address2F:

Page 26 - Checking the gas type

Temperature profile: Diagram 3 code F1:3Temperature profile: Diagram 4 code F1:4Temperature profile: Diagram 5 code F1:5Control functions (cont.)105Fu

Page 27

Temperature profile: Factory-set code F1:6 to F1:15Control functions (cont.)106Function description5692 550 GB

Page 28

A1 Main PCB§ Boiler temperature sensor% Cylinder temperature sensoraA Ionisa tion electrodeConnection and wiring diagrams – internal connections107Des

Page 29

aG Flue gas temperature sensordD Flow switchfJ Temperatur e limitergF Ignition unita-Ö Fan m otoraNF Differential pressure sensorConnection and wiring

Page 30 - Checking the CO2 settings

A1 Ma in PCB A2 Ma ins supply un itConnection and wiring diagrams – external connections109Designs5692 550 GB

Page 31 - 2 content. Should the

A3 OptolinkA4 Burner control unitA5 Oper ating interfac eA6 Coding cardA7 Connection adaptorA8 LON communication moduleA9 Internal extension H1S1 ON/O

Page 32 - Setting the max. output

Spare parts informationQuote the type and serial no. (see type plate) and the item no. of the requiredpart (as per this parts list).Obtain standard pa

Page 33 - 2 values are higher or O2

020 Set of small burner parts040 Touch-up spr ay paint, Vitowhite041 Touch-up paint stick, Vitowhite045 Special grease051 Gasket set053 Heat conductin

Page 34

Parts lists (cont.)113Parts lists5692 550 GB

Page 35

Routing connecting cables!Important informationConnecting cables are damaged if they touch hot components.When routing a nd securing conn ecting cable

Page 36

Parts lists (cont.)114Parts lists5692 550 GB

Page 37

Parts lists (cont.)115Parts lists5692 550 GB

Page 38

Parts lists (cont.)116Parts lists5692 550 GB

Page 39

Parts lists (cont.)117Parts lists5692 550 GB

Page 40

Setting and test values Set value Initial start-upDate:By:Static pressure mbar max. 57.5 mbarSupply pressure (flow pr essure)= for natural gas E mbar

Page 41

Maintenance/ser-viceMaintenance/serviceMaintenance/serviceMaintenance/ser-viceCommissioning/service reports (cont.)119Commissioning/service reports569

Page 42

Setting and test values S et value Ma intenance/serviceDate:By:Static pressure mbar max. 57.5 mbarSupply pressure (flow pr essure)= for natural gas E

Page 43

Maintenance/ser-viceMaintenance/serviceMaintenance/serviceMaintenance/ser-viceCommissioning/service reports (cont.)121Commissioning/service reports569

Page 44

Setting and test values S et value Ma intenance/serviceDate:By:Static pressure mbar max. 57.5 mbarSupply pressure (flow pr essure)= for natural gas E

Page 45

Maintenance/ser-viceMaintenance/serviceMaintenance/serviceMaintenance/ser-viceCommissioning/service reports (cont.)123Commissioning/service reports569

Page 46

Closing control unit housing and inserting user interface145862 570 GB

Page 47

Rated voltage: 230 V~Ratedfrequency: 50HzRated current : 6.3 A~Safety class: IProtection level : IP X 4 D toEN 60529Permissible ambient temperature&am

Page 48

Declaration of conformity for Vitodens 300We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, declare as soleresponsible b ody, that the productV

Page 49

We, Viessmann Werke GmbH & Co KG, D-35107 Al lendorf, confirm th at the fol-lowing product meets the NOx limits specified by 1st BImSchV Paragraph

Page 50

AAdjusting the room temperature... 35BBoiler temperature sensor... 87Brief scans... 64Burner gauze assembly.

Page 51

RRelay test... 68Resetting the codi ng to the deliveredcondition... 62SSafety chain

Page 53

1305692 550 GB

Page 55 - Code 1 (cont.)

Applicability12.3 to 49 kW 16.6 to 66 kWNatural gas version Natural gas vers ionfrom serial no. from serial no.7176 778 3 00001 7176 779 3 00001LPG ve

Page 56

Commissioning and adjustmentsFor commissioning and adjustment, see service instructions.Front panel installation155862 570 GB

Page 57

16Printed on environmentally-friendly,chlorine-free bleached paper5862 570 GB Subject to technical modificationsViessmann LimitedHortonwood 30, Telfor

Page 58 - Overall summary

VIESMANNService instructionsfor heating engineersVitodens 300Type WB3A,49and66kWGas fired wall mounted conde nsing boilernatural gas and LPG versionSe

Page 59 - Code 2 (cont.)

Please follow these safety instructions closely to prevent accidents andmaterial losses.Safety instructions explainedDangerThis symbol warns against t

Page 60

If you smell flue gasDangerFlue gas may lead to life-threa-tening pois oning.&Shut down the heating sys-tem.&Ventilate the boiler room.&Cl

Page 61

Please follow these safety instructions closely to prevent accidents andmaterial losses.Safety instructions explained!Important informationThis symbol

Page 62

Initial start-up, inspection, maintenanceSteps - initial start-up, inspection and maintenance ... 5Further details r

Page 63

For further instructions on individual steps, see pages indicatedCommissioning stepsInspection stepsMaintenance steps Page!!!• 1.

Page 64

Commissioning stepsInspection stepsMaintenance steps Page!!!•• 20. Cleaning the combustion cham ber/heatingsurfaces and installin

Page 65

Filling t he heating system1. Check th e charge pressur e of thediaphragm expansion vessel.2. Close t he gas shut-off val ve.3.!Important informationU

Page 66

Venting the boiler1. Close t he shut-off valves on theheating water side.2. Connect the drain hose to the boilerfill & drain valve B.3. Open valve

Page 67

Filling the siphon with water1. Remov e the retaining c lip andsiphon A.2. Fillthesiphonwithwater.3. Fit siphon A andsecurewiththeretaining clip.Langu

Page 68

Checking the gas type!Important informationThe natural gas version cannot beconverted to L PG.1. Enquire about the gas type andWobbe index (Wo) from y

Page 69

Display sc reen RemedyControl unitissues heatdemandNoSet valueYesFan startsNoAfter approx.51 secondsCheck cables andplug-in conne c-tionsFaultF9YesDif

Page 70

Ionisation cur-rent builds(higher tha n5µA)NoFault Check electro deadjustment an dgas pipe for air-locksSymbol AF4YesOperational bur-nerStops below se

Page 71

1. Close t he gas shut-off val ve.2. Releas e the screw insi de test nip-ple PE A on the gas combinationvalve , but do not remove, and con-nect the pr

Page 72

Preparing for installationProduct information ... ... 4Preparations for

Page 73

Supply (flow)pressure for nat-ural gasSupply (flow)pressure forLPGRemedyBelow 17.4 mbar Below 42.5 mbar Do not start up. Notify your mains gas orLPG s

Page 74

&6.6 to 10.0 % for natural gas E&7.0 to 10.0 % for natural gas LL and&approx. 10.0 % for LPG P.Compare the actual CO2 value with the above

Page 75

6. Set the upper rated output.Constant temperature control units:&With a/b in the display, select2.Weather-compensated controlunits:&With a/b

Page 76

Checking the balanced flue system for soundness (annulargap check)A Combustion air ape rtureFor balanced flue systems testedtogether with the gas fire

Page 77

Removing the burner and checking the burner gasket(replace gasket every two years)1. Switch OFF the control unit ON/OFF switch and the m ains electric

Page 78

Checking the burner gauze assemblyReplace the bur ner gauze assemb ly if the wire me sh is damaged.1. Remove electrodes A.2. Turn thermal insulation r

Page 79 - Service level summary

1. Check the electrodes for wear andcontaminatio n.2. Clean the e lectrodes with a smallbrush (not with a wire brush) oremery paper.!Important informa

Page 80

Cleaning t he combustion chamber/heating surfaces andinstalling the burner1. If required, clean combustionchamber A and heatingsurfaces B withabrushor

Page 81

3. Secure the g as supply pipe with anew gasket.4. Check th e gas connections fo rsoundness.DangerEscaping gas leads to a riskof explosion.Check all f

Page 82

Checking the ionisa tion currentA Adaptor line (available as acces-sory)B Control unit cable1. Remov e the cable and conn ect thetest equipment.2. Set

Page 83

Vitodens 300, Type WB3ASet up for oper ation with nat ural gas E or LP G P.The natural gas E version can be converted to natural gas LL using a conver

Page 84 - Checking outputs (relay test)

Matching the control unit to the heating systemNoteThe control unit must be matched to the system equipment. Various systemcomponents ar e automatical

Page 85

Required coding AddressFunction relay of the internal extension: Cylinder loadingpump53:3System design 2With/without DHW heating with 1 heating circui

Page 86

Required coding Address1 heating circui t with mixer&with DHW cylinder 00:4&without DHW cylinder 00:3Function relay of the internal extension:

Page 87

E Heating circuit pump heating cir-cuit with mixerF Heating circuit pump heating cir-cuit without mix er (connectionvia external extension H1)Required

Page 88

System design 4With/without DHW heating with 3 or more heating circuits with mixer andlow los s header! Outsi de temperature sen sor? Flow temperature

Page 89 - Calling up fault code history

C Vitotronic 050D Maximum temperature controller(underfloor heating)E Heating circuit pumpF Mixer motorRequired coding AddressFunction relay of the in

Page 90

System design 5Multi-boiler system with/without DHW heating with several heating circuitswith mixer and low loss header! Outside temperatu re sensor?

Page 91

Required coding AddressMulti-boiler system with Vitotronic 333 01:2NoteCodes for multi-boiler system, seeVitotronic 333 installa tion and operat-ing i

Page 92

Boiler c ontrolunitVitotronic 050 Vitotronic 050 VitocomUser no. 1Code 77:1User no. 10Code 77:10User no. 11Set code 77:11User no. 99Control unit isfau

Page 93

A Consecutive list numberB User number1. Press L and d simultaneouslyfor approx. 2 secon ds. User checkinitiated.2. Select the required user with aand

Page 94

C DHW cylinder flow G1½"D Gas connectionE DHW cylinder return G1½"F Heating return G1½"G Expansion vesselH Cable arrangem ent areaK Rec

Page 95

Changing slope and levelA Changing the s lopeB Changing the le vel1. Modifytheslopeincode1withcod-ing address d3 (see page 38).Value adjustable from 0

Page 96

Adjusting the set room temperatureStandard room temperature:1. Select a heating circuit:&Press a.1r flashes on the d isplay.&Select heating ci

Page 97

Reduced room temperature:1. Select a heating circuit:&Press a.1r flashes on the d isplay.&Select heating circuit A1 (heatingcircuit wi thout m

Page 98

Scanning and resetting the "Maintenance" displayThe red fault indicator flashes when the limits set via coding address 21 and 23have been re

Page 99

Call up code 11. Press K and L simultaneouslyfor approx. 2 secon ds.2. Selecttherequiredcodingaddresswith a or b; the addr ess flashes.Confirm with d;

Page 100 - 5692 550 GB

SummaryCodesCoding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeSystem design00:1 System version 1:1he

Page 101

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeGas type1E:0 Natural gas operation,defaulted by th

Page 102 - Repairs (cont.)

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeSummer econ. M2A5:5*1With heating circuitpump logi

Page 103

Calling up code 21. Press L and G simultan eouslyfor approx. 2 secon ds; confirmwith d .2. Selecttherequiredcodingaddresswith a or b; the addr ess fla

Page 104

CodesCoding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeSystem design00:1 System design 1:1heatingcir

Page 105

Wa ll mounting bracket installationNoteThe enclosed screws and rawl plugs are onl y suitable for conc rete. For otherconstruction materials, use fixin

Page 106 - Checking the thermocou ple

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change21:0 No maintenance indic a-tionBurner21:1to21:100

Page 107

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change32:0 Signal "External lock-out" on circu

Page 108 - Checking the fuse

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeBoiler/burner34:0 Signal "Externaldemand"

Page 109

Coding InternalcirculationpumpHeating cir-cuit pumpHeating cir-cuit withoutmixerHeating cir-cuit pumpHeating cir-cuit withmixerCylin der load ing pum

Page 110

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change53:1 Function relay 2 of theinternal extension:DHW

Page 111

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change62:2 Circulation pump with 2minutes run-on time62:

Page 112

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change73:0*1DHW circulationpump: ON accordi ng totime pr

Page 113

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change80:1 With 5 seconds' timedelay for fault mess

Page 114 - Internal extension H1

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible change97:0*1The outside temper a-ture of the sensor con-

Page 115 - Internal extension H2

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeA2:2 With DHW cylinderpriority applicable toheatin

Page 116 - External e xtension H1

Hanging the boiler into the wall mounting bracketInstalling the boiler and making all connections (cont.)75862 570 GB

Page 117 - External e xtension H2

Parameters Heating circuit pumpAddress A3:... ON at OFF at-9 -10 °C -8 °C-8 -9 °C -7 °C-7 -8 °C -6 °C-6 -7 °C -5 °C-5 -6 °C -4 °C-4 -5 °C -3 °C-3 -4 °

Page 118 - Control functions

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeA5:5*1With heating circuitpump logic fun ction(eco

Page 119 - Control functions (cont.)

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeBoiler circuit, mixer circuitA6:36*1Extended econo

Page 120 - Screed function

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeA8:1*1Heating circuit M2(mixer circui t) creates a

Page 121

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeb5:0*1With remote control:Without room tempera-tur

Page 122

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changed3:35 (seepage33)d4:0*3Heating curve level =0d4:–1

Page 123

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeE9:45*1Speed of the variablespeedpump=45%ofmax. sp

Page 124

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changescreed-dryi ng functionhas been com pleted or ifth

Page 125

Coding inthe asdeliveredconditionAddress:valueFunction mode CodingchangeAddress:valuePossible changeF7:24 willbestarted1to24times per day for10 minute

Page 126

Function Key combination Exit PageTemperatu res, boiler c od-ing card an d brief scansPress K and G simulta-neously for a pprox.2 secondsPress d 64Rel

Page 127 - Parts lists

A Heating flowB DHW flowC Gas connectionD DHW returnE Heating returnF Expansion vesselConnect the boil er to the on-site pi pe-work.Flue gas connectio

Page 128 - Parts lists (cont.)

Weather-compensated control units1. For two heating circuits – selectheating circuit:&Press a.1r flashes on the d isplay.&Select heating circu

Page 129

Display screenBriefscanBoilercodingcardN/A N/A X X X X1 Software v ersionControl unitVersionBoiler (EEPROM)VersionBurner control unit(EEPROM)2 Systemd

Page 130

Display screenBriefscanHeating circuit 1(boiler circuit A1)Heating circuit 2(mixer circuit M2)7 N/A N/A Remotecontrol0: excl.1: Vito-trol2002: Vito-tr

Page 131

Display screenBrief scan0Systemdesign,indicationin accor-dance withthe designSoftware versionControl unitSoftwareversionUser inter-face1Softwareversio

Page 132

Display screenBrief scand Variablespeedpump0: excl.1: Wilo2: Grund-fosSoftwareversionVariablespeed pumpChecking outputs (relay test)Weather-compensate

Page 133

Display DescriptionSolar pump ON VitosolicConstant temperature control units1. Press K and d simultaneouslyfor approx. 2 secon ds.Relay test ena bled.

Page 134

Weather-compensated control units1. Select a heating circuit:&Press a.1r flashes on the d isplay.&Select heating circuit A1 (heatingcircuit wi

Page 135

Operating condition display(subject to system equip-ment level)DescriptionBurner OFF or ONInt. pump OFF or ON Output 20Int. output OFF or ON Internal

Page 136

Operating condition display (sub-ject to system equipment leve l)Description263572 h Burner hours run030529 Burner starts001417 h Hours run - solar ci

Page 137

Themostrecent10faultsaresavedandmaybecalledup.1. Press G and d simu ltaneousl yfor approx. 2 secon ds.2. Call up th e individu al fault code swith a o

Page 138

A Gas connectionConversion to other gastypes:Conversion kit installationinstructionsInformation regarding operationwith LPGWe recommend the installati

Page 139

Control unit faults1. Find curr ent fault with c.2. Select additional fault codeswith a and b.3. Acknowledge fault.Thefaultcanbeacknowledgedwith d . T

Page 140 - Specification

4. E in the display indicates that theburner control unit is locked out.After the fault has been removed,acknowledge by pressing reset E.Fault display

Page 141 - Declaration of conformity

Constant temperature control unitsNoteThefaultcanbeacknowledgedwith d . The fault message i n the dis-play will be hidden, but the red faultindicator

Page 142

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause Remedy30 X X BurnerblockedBoiler temperaturesensor shor ted outCheck theboiler tem

Page 143 - Keyword index

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause Remedy94 X X ControlmodeSolar: Cylindertemperature sensorshorted outCheck sensor9C

Page 144 - Keyword index (cont.)

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedybA X Mixer M2continuesto regulateCommunicationfault - extension kitfor mixer

Page 145

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedyC6 X Controlmode,max. pumpspeedCommunicationfault - variablespeed heating ci

Page 146

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause Remedydd X Room tem peraturesensor hea ting cir-cuit A1 lead breakCheck theroom te

Page 147

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedyF1 X X Burner infault stateFlue gas tempera-ture limiter hasrespondedCheck t

Page 148 - Applicability

Displayedfault codeConst. Weat-her-comp.Systemcharacter-isticsCause RemedyF4 X X Burner infault stateNo flame signal ispresentCheck theionisationelect

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