Viessmann VITOSOLIC 200 Instructions d'exploitation

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VITOSOLIC 200
Installation and
Service instructions
for heating engineers
Vitosolic 200
Electronic temperature differential control unit for solar heating systems
See "Applicability" on the last page.
5862Ă491ĂGBăăă9/2003
Please keep safe
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Résumé du contenu

Page 1 - Service instructions

VITOSOLIC 200Installation andService instructionsfor heating engineersVitosolic 200Electronic temperature differential control unit for solar heating

Page 2 - Safety instructions

10System designsSystem design 2Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300DHW cylinders Ĉ 2 collector arrays with different orientatio

Page 3 - 5862Ă491ĂGB

11System designsSystem design 2 (cont.)SettingsMain menu>Operator code>Set to 200Main menu>Solar>OptionsSystem>Set to 2Hyd. type>Set

Page 4 - Index (cont.)

12System designsSystem design 2 (cont.)A Solar panelB Solar-DiviconC Solar pump lineD Draw-off pointsE DHW circulationF DHW circulation output of boil

Page 5 - General notes

13System designsSystem design 2 (cont.)Item Description Part no.DHW cylinder heating by solar energy1 Vitosolic 200 7170Ă9262 Collector temperature se

Page 6 - DHW cylinders

14System designsSystem design 3Dual mode DHW heating and central heating backup via acalorifierDHW heating without solar energyThe upper indirect coil

Page 7 - System design 1 (cont.)

15System designsSystem design 3 (cont.)The pump will be switched OFF if theactual temperature falls belowshutdown temperature differentialDT5off.The t

Page 8

16System designsSystem design 3 (cont.)Main menu>Solar>Setting valuesSetting valuesAs del.conditionModifiedtoTcylmax Maximum cylinder temperatur

Page 9

17System designsSystem design 3 (cont.)Main menu>System>OptionsOptionsAs del.conditionChange toThermost. 2Thermostat function for maximum temper

Page 10 - System design 2

18System designsSystem design 3 (cont.)5862Ă491ĂGB82ABC4qEDE9qPqQGqTABBAH5WWVLRLKWqW7KF2835621qZLL5qRGNDS1S2S3S4S5S6S7S8S9S10S11S12CS10----Imp1Imp2145

Page 11 - System design 2 (cont.)

19System designsSystem design 3 (cont.)A Solar panelB Solar-DiviconC Solar pump lineD Draw-off pointsE DHW circulationF DHW circulation output of boil

Page 12

2General informationSafety instructionsPlease follow these safety instructions closely to prevent accidents andmaterial losses.Safety regulationsInsta

Page 13

20System designsSystem design 3 (cont.)ItemDescription Part no.DHW cylinder heating by solar energy1 Vitosolic 200 7170Ă9262 Collector temperature sen

Page 14 - System design 3

21System designsSystem design 4Dual mode DHW heating with two DHW cylinders(particularly suitable for retrofitting in existing systems)DHW heating wit

Page 15 - System design 3 (cont.)

22System designsSystem design 4 (cont.)SettingsMain menu>Operator code>Set to 200Main menu>Solar>Options>System>Set to 1 (as deliver

Page 16

23System designsSystem design 4 (cont.)Main menu>System>Setting valuesSetting valuesAs del.conditionModifiedtoDT6onStart-up temperature differen

Page 17

24System designsSystem design 4 (cont.)Installation diagramĂ4a (System with two DHW cylinders with indirect coils)A Solar panelB Solar-DiviconC Draw-o

Page 18

25System designsSystem design 4 (cont.)Installation diagramĂ4b (System with Vitocell 300 with indirect coil/s)A Solar panelB Solar-DiviconC Draw-off p

Page 19

26System designsSystem design 4 (cont.)Item Description Part no.Heating DHW cylinder 1 through solar energy1 Vitosolic 200 7170Ă9262 Collector tempera

Page 20

27System designsSystem design 5Dual mode DHW and swimming pool heatingDHW heating without solar energyThe top part of the DHW cylinder isheated by the

Page 21 - System design 4

28System designsSystem design 5 (cont.)When the solar energy is insufficientto heat the swimming pool, theheating of the swimming pool will betaken ov

Page 22 - System design 4 (cont.)

29System designsSystem design 5 (cont.)SettingsMain menu>Operator code>Set to 200Main menu>Solar>OptionsSystem>Set to 3Hyd. type>Set

Page 23

3IndexIndexSystem designsGeneral notesĂ 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24

30System designsSystem design 5 (cont.)Main menu>Solar>ContractorContractorAs del.conditionChange tot stopLength of pump run interruptionă2 min.

Page 25

31System designsSystem design 5 (cont.)Main menu>System>Setting valuesSetting valuesAs del.conditionModifiedtoTh2onset same value as for Tcyl2ma

Page 26

32System designsSystem design 5 (cont.)*1Wiring diagram, see page 33.5862Ă491ĂGB5LKW21MNqZ9E687GFDHKWW3qQqRqT28521qUqWVLRLqPBCA42OGNDS1S2S3S4S5S6S7S8S

Page 27 - System design 5

33System designsSystem design 5 (cont.)A Solar panelB Solar-DiviconC Solar pump lineD Draw-off pointsE DHW circulationF DHW circulation output of boil

Page 28 - System design 5 (cont.)

34System designsSystem design 5 (cont.)ItemDescription Part no.DHW cylinder heating by solar energy1 Vitosolic 200 7170Ă9262 Collector temperature sen

Page 29

35System designsSystem design 5 (cont.)ItemDescription Part no.Swimming pool heating by solar energy9 Temperature sensor (swimming pool) Standarddeliv

Page 30

36System designsSystem design 6 (cont.)Pump 4 is switched off ifH the actual temperature falls belowshutdown temp. differential DToffH the electronic

Page 31

37System designsSystem design 6 (cont.)Main menu>Solar>Setting valuesSetting valuesAs del.conditionModifiedtoTcylmaxMaximum cylinder temperature

Page 32

38System designsSystem design 6 (cont.)Installation diagram 6aA Solar panelB Solar-DiviconC Combination cylinder Vitocell 333D DHW circulationE Draw-o

Page 33

39System designsSystem design 6 (cont.)Installation diagram 6b (VitodensĂ100 or 200 to 32ĂkW)*1This connection is not present when a heating water cal

Page 34

4IndexIndex (cont.)Function descriptionsSummary of additional functionsĂ 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 35 - System design 6

40System designsSystem design 6 (cont.)A Solar panelB Solar-DiviconC Combination cylinder Vitocell 333D DHW circulationE Draw-off pointsF VitodensĂ100

Page 36 - System design 6 (cont.)

41System designsSystem design 6 (cont.)Installation diagram 6c (VitodensĂ300)*1This connection is not present when a heating water calorifier is insta

Page 37

42System designsSystem design 6 (cont.)A Solar panelB Solar-DiviconC Combination cylinder Vitocell 333D DHW circulationE Draw-off pointsF VitodensĂ300

Page 38

43System designsSystem design 6 (cont.)ItemDescription Part no.Combination cylinder heating by solar energy1 Vitosolic 200 7170Ă9262 Collector tempera

Page 39

44System designsSystem design 7Dual mode DHW heating with heating water calorifiersconnected in series (particularly suitable for solar heating system

Page 40

45System designsSystem design 7 (cont.)Motorised valvesĂ9 and wP, whichare closed in their zero-volt position,prevent faulty circulation duringloading

Page 41

46System designsSystem design 7 (cont.)Setting valuesAs del.conditionChange toHE DTonStart-up temp. differential, circulation pump 75.0 KHE DToffShutd

Page 42

47System designsSystem design 7 (cont.)Setting valuesAs del.conditionModifiedtoTh1offShutdown temperature for motorised valveĂ9.Set the same value as

Page 43

48System designsSystem design 7 (cont.)*1Wiring diagram, see page 49.5862Ă491ĂGBLDGKEKWBCF64wQqPqQqUwP398qW7MqTqRqIHqEqOA2VLRL5qZNGNDS1S2S3S4S5S6S7S8S

Page 44 - System design 7

49System designsSystem design 7 (cont.)A Solar panelB Solar-DiviconC Draw-off pointsD DHW circulationE To the oil/gas fired boilerF DHW cylinderĂ2G DH

Page 45 - System design 7 (cont.)

5System designsGeneral notesOver the following pages, themethods of operation have beendescribed, and the installation hasbeen depicted as different s

Page 46

50System designsSystem design 7 (cont.)Item Description Part no.4 Solar circuit pump(part of Solar-Divicon)7170Ą931or7170Ą9325 Temperature sensor (hea

Page 47

3.4.5.6.1.2.51Installation and connectionsControl unit installationInstallation locationNear the DHW cylinder, observing the electrical connections or

Page 48

A Control unit wiring chamberB Sensor inputs for Pt 500C Solar cell CS 10D Pulse counter inputs forconnection of volume measuringequipmentE KM BUSF Ze

Page 49

53Installation and connectionsActuators (pumps and valves)InstallationThe SolarĆDivicon pumpstation includes thecirculation pump withconnecting cable.

Page 50

M1~BCR4LNR6-AR6-RR5-RR5-AR3R2R1ANPEBR4LNR6-AR6-RR5-RR5-AR3R2R1APENLNPE54Installation and connectionsHigh limit safety cut-out (cont.)ConnectionThree-c

Page 51 - Control unit installation

55Installation and connectionsSolar cell InstallationSeparate installationinstructionsThe solar cell is marked with a letterwhich must be entered into

Page 52 - 5862Ă491ĂGB5862Ă491ĂGB

1.3.2.A56Installation and connectionsSensorsCollector temperature sensorInstallationCollector installationinstructionsConnectionIn accordance with sys

Page 53 - High limit safety cut-out

57Installation and connectionsSensors (cont.)Temperature sensorsInstallationPlease note:Never wrap insulating tape aroundsensor.Seal-in the sensor wel

Page 54

A Control unit connection chamberB Flow temperature sensorC Return temperature sensorV1 Volume measuring deviceConnect the sensors for HM2 to S11and S

Page 55 - Solar cell

145231GNDS1S2S3S4S5S6S7S8S9S10S11S12CS10----Imp1Imp2145R7-AR7-MR7-RAPENB59Installation and connectionsKM BUS connectionConnections with Calotronic and

Page 56 - Cylinder temperature sensor

6System designsSystem design 1Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300DHW cylindersDHW heating without solar energyThe upper indire

Page 57 - Temperature sensors

60Installation and connectionsMains electrical connectionRegulationsCarry out the mains connection and all earthing measures (e.g. fault currentcircui

Page 58

61CommissioningMenu structure summaryĂćĂMain menuThe complete menu structure of the control unit is shown in the followingsummary. Subject to system c

Page 59 - KM BUS connection

62CommissioningMenu structure summaryĂćĂSolarMain menuĂ>ĂSolar*1Influences the control characteristics of the solar circuit pump and the secondaryp

Page 60 - Mains electrical connection

63CommissioningMenu structure summaryĂćĂSystemMain menuĂ>ĂSystem*1Time window adjustment, see page 88.5862Ă491ĂGBContractorOptionsSetting valuesAdd

Page 61

64CommissioningMenu structure summaryĂćĂHMMain menuĂ>ĂHMMenu structure summaryĂćĂContractorMain menuĂ>ĂContractor*1Like HM1.*2Setting Heat trans

Page 62 - Commissioning

65CommissioningStepsPageă1. Probes or sensors correctly inserted into sensor wells?Ă 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ă

Page 63

66CommissioningFurther details regarding individual stepsCommissioning the control unit1. Start the main ON/OFF switch. Theoperating lamp illuminates

Page 64 - Menu structure summaryĂćĂHM

67CommissioningFurther details regarding individual steps (cont.)Adjustments for energy statementThe energy statement can be carried out without heat

Page 65

68CommissioningFurther details regarding individual steps (cont.)With extension kit (see page 58)The energy statement is calculatedfrom the temperatur

Page 66

69Service scansScanning temperatures and operating conditionsSubject to system version, you can scan the following values:1. Main menu>Actual value

Page 67

7System designsSystem design 1 (cont.)SettingsMain menu>Operator code>Set to 200Main menu>Solar>Options>System>Set to 1 (as delivere

Page 68 - Relay test

70Service scansScanning temperatures and operating conditions (cont.)2. Main menu>Solar>StatementPlain textDescription UnitSolar statement:Colma

Page 69

71TroubleshootingFault messagesFaults are indicated by the operating lamp (flashes red) and may be scanned:Main menu>ReportsReportsCause RemedyNo f

Page 70 - Scanning heat volume

72TroubleshootingChecking sensors1. Disconnect the relevant sensorand measure the resistance.Temperature in ºCResistance in W204050605465785976162. Co

Page 71 - Fault messages

73Function descriptionsSummary of additional functionsFurther functions may be added to each system design.Functions for which the same relay output i

Page 72 - Changing the fuse

74Function descriptionsSummary of additional functions (cont.)Main menu>System>OptionsPlease note:Select "Yes" to activate the require

Page 73

75Function descriptionsSummary of system parametersThese values can only be adjusted if the respective function is activated.Main menu>Solar>Set

Page 74

76Function descriptionsSummary of system parameters (cont.)DisplaytextDescription As del.conditionSetting range Set toTcolsetSet collector temperature

Page 75 - Summary of system parameters

77Function descriptionsBypassVersion 1 Ĉ Bypass control with collector temperature sensorand bypass sensorVitosolic 200 measures the collectortemperat

Page 76

78Function descriptionsBypass (cont.)Version 2 Ĉ Bypass circuit with solar cellIn this version, the solar circuit pumpalso fulfils this function.Vitos

Page 77

79Function descriptionsBypass (cont.)Version 3 Ĉ Bypass control with solar cell and collectortemperature sensor Vitosolic 200 measures the radiationin

Page 78 - Bypass (cont.)

8System designsSystem design 1 (cont.)A Solar panelB Solar-DiviconC Draw-off pointsD DHW circulationE DHW circulation output of boilercontrol unit or

Page 79

80Function descriptionsExternal heat exchangerThe selected relay switches theconsumer ON if the set start-uptemperature differential is exceeded,and s

Page 80 - Cooling function

81Function descriptionsCollector cooling functionsThe solar circuit pump is switchedOFF if the selected maximumcylinder temperature Tcylmax hasbeen re

Page 81 - Return cooling function

82Function descriptionsFrost protectionAt a collector temperature below +4 ºC, the solar circuit pump will bestarted to prevent collector damage.The p

Page 82 - Parallel relay

83Function descriptionsSuppression of reheating by boiler (cont.)Systems with additional Viessmann control unitsReheating of the DHW cylinder bythe bo

Page 83

84Function descriptionsSuppression of reheating by boiler (cont.)Cylinder temperature sensor as NTCA Control unit connection chamberB Junction box (on

Page 84 - Cylinder 2 ON

85Function descriptionsCylinder loadingThis function is achieved viathermostatĂ3 (S5) and 4 (S6) or relay R6.R6 starts if the temperatures atthermosta

Page 85 - Cylinder loading

86Function descriptionsAdditional DHW heating function (cont.)Additional function in conjunction with additional Viessmanncontrol unitsA DHW temperatu

Page 86

87Function descriptionsThermostat function, DT control unit and time switchesThese functions are only available subject to the inputs and outputs not

Page 87

88Function descriptionsThermostat function, DT control unit and time switches (cont.)Setting valuesDisplay text/as del.conditionSetting range Set toSt

Page 88

89Parts list/appendixParts listWhen ordering spare parts:Quote the part no. and the item no.of the required part (as per this parts list).Obtain commo

Page 89 - Specification

9System designsSystem design 1 (cont.)Item Description Part no.Control of DHW cylinder heating by solar energy1 Vitosolic 200 7170Ă9262 Collector temp

Page 90 - Declaration of conformity

90AppendixDeclaration of conformityWe, ViessmannĂWerkeĂGmbHāā & āāCo KG, DĆ35107ĂAllendorf, declare as soleresponsible body that the productVitoso

Page 91 - Keyword index

91Keyword indexKeyword indexAActual values (scan), 69Actuators, connecting, 53Additional DHW heating function, 74, 85Additional functions, 73Applicabi

Page 92 - Applicability

Viessmann LimitedViessmann Werke GmbHĂ&ĂCo Hortonwood 30, TelfordDĆ35107 Allendorf Shropshire, TF1 7YP, GBTel: +49 6452 70Ć0 Tel: +44 1952 675000F

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