Viessmann VD2-950 Manuel de service

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for use by heating contractor
Please file in Service Binder
Read and save these instructions for future
reference.
IMPORTANT
Product may not be exactly as shown
5285 429 - 03 12/2014
Installation Instructions
VITOROND 200
Vitorond 200
VD2 Series
Oil-/Gas-fired boiler
Heating input: 1255 to 4387 MBH
(368 to 1285 kW)
Working on the equipment
The installation, adjustment, service and
maintenance of this product must be performed
by a licensed professional heating contractor,
who is qualified and experienced in the installation,
service and maintenance of hot water heating
boilers. There are no user serviceable parts on the
boiler, burner, or control.
Ensure main power supply to equipment, the
heating system and all external controls has been
deactivated. Close main oil or gas supply valve.
Take precautions in all instances to avoid
accidental activation of power during service work.
Improper installation, service or maintenance can
cause product/property damage, severe personal
injury, and/or loss of life.
IMPORTANT
Please ensure that these instructions are read and
understood before commencing installation and
start-up. Failure to comply with these Installation
Instructions will render all warranties null and void.
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Résumé du contenu

Page 1 - VITOROND 200

for use by heating contractorPlease file in Service BinderRead and save these instructions for future reference.IMPORTANTProduct may not be exactly as

Page 2 - 5285 429 - 03

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 10 Mechanical RoomBoiler must be located in a heated indoor space. The Vitorond 200, VD

Page 3

115285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationSet-upBoiler Set-up and LocationBoiler modelVD2-320VD2-380VD2-440VD2-500VD2-560VD2-63

Page 4 - General Information

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 12Set-upStandard EquipmentLegendA Combustion chamber doorB Front sectionC Intermediate

Page 5

135285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationCast Iron Section AssemblyAssembly3. Press the three glass fiber rope seals properl

Page 6 - Appendix

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 14AssemblyCast Iron Section Assembly (continued)IMPORTANTFor all sections, clean nipple

Page 7

155285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationCast Iron Section Assembly (continued)Assembly14. Loosen draw tool and remove pressu

Page 8

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 16AssemblyCast Iron Section Assembly (continued)Top viewSide viewRear sectionBoiler fro

Page 9

175285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationAssemblyWater Distribution Pipe and Drain Installation1. To assemble the water distr

Page 10 - IMPORTANT

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 18AssemblyHydrostatic Pressure Test*Two metric weld-neck flanges D are supplied with th

Page 11 - Boiler Set-up and Location

195285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationAssemblyFlue Gas Turbulators and Combustion Chamber Door1. For models VD2-320 to VD2

Page 12 - Standard Equipment

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 2 Safety, Installation and Warranty RequirementsSafetyPlease ensure that these instruct

Page 13 - Cast Iron Section Assembly

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 20ConnectionsWater Side ConnectionsCast iron block, rear viewLegendBR Boiler water sup

Page 14

215285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationWater Side Connections (continued)A suitable low temperature protection package from

Page 15

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 22CAUTIONThe Vitorond 200, VD2A boiler is not approved for side wall venting.Connection

Page 16 - Assembly

235285 429 - 03 Venting Requirements (continued)ConnectionsBarometric draft regulator typeFor natural gas or propane applications, use a double-acting

Page 17

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 24ConnectionsVenting Requirements (continued)1. Connect the flue outlet with the short

Page 18 - Hydrostatic Pressure Test

255285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationConnectionsRemoval of Existing Boiler1. Seal any unused openings in the common venti

Page 19

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 26ConnectionsSafety Connections and Pressure TestingPressure relief valveDo not install

Page 20 - Water Side Connections

275285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationEnclosureEnclosure Installation1. Install cross bar supports according to measuremen

Page 21 - Connections

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 28Enclosure Installation (continued)Enclosure4. Fasten space bracket with sheet metal

Page 22 - Venting Requirements

295285 429 - 03 EnclosureVitorond 200, VD2 Series 320 to 1080 InstallationEnclosure Installation (continued)6. Lay insulation blankets onto outside o

Page 23

35285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationSafety Safety, Installation and Warranty Requirements (continued)WARNINGInhaling of fi

Page 24 - Flue Gas Connection

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 30EnclosureEnclosure Installation (continued)Boiler model VD2- 320 380 440 500 560 630

Page 25 - Removal of Existing Boiler

315285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationEnclosureBoiler Control Installation3. Install control harness bracket using supplie

Page 26 - Low Water Cut-off (LWCO)

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 32EnclosureBoiler Control Installation (continued)6. Remove two plugs located on the

Page 27 - Enclosure Installation

335285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationBurnerBurner InstallationIMPORTANTAfter burner installation, the gap remaining betwee

Page 28 - Enclosure

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 34BurnerBurner Installation (continued)Fully modulating burnerWhen the Vitorond 200, VD

Page 29

355285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationSystem PreparationStart-upCombustion air supplyProvisions for combustion and ventilat

Page 30

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 36Start-upj Open valve(s) in oil or gas fuel supply lines. j Activate all switches for

Page 31 - Boiler Control Installation

375285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationStart-upStart-up InformationStart-up after extended shut-downIf the system was shut d

Page 32

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 38AppendixPiping in Heating/Cooling ApplicationThe boiler, when used in connection with

Page 33

395285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationAppendixTechnical DataTechnical Data *1Boiler ModelVD2-320380440500560630700780860950

Page 34

4 PageTable of Contents5285 429 - 02 Vitorond 200, VD2 Series 320 to 1080 InstallationSafetyGeneral InformationSet-upAssemblySafety, Installation and

Page 35 - System Preparation

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 40Technical Data (continued)AppendixTechnical DataBoiler ModelVD2-320380440500560630700

Page 36 - Initial System Fill

415285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationAppendixTechnical Data (continued)Technical DataBoiler ModelVD2-320380440500560630700

Page 37 - Start-up Information

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 42

Page 38

435285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 Installation

Page 39 - Technical Data

Technical information subject to change without notice. Printed on environmentally friendly (recycled and recyclable) paper.5285

Page 40 - Technical Data (continued)

5 PageTable of Contents5285 429 - 02 Vitorond 200, VD2 Series 320 to 1080 InstallationConnectionsEnclosureBurnerWater Side Connections ...

Page 41

6 PageTable of Contents5285 429 - 02 Vitorond 200, VD2 Series 320 to 1080 InstallationStart-upAppendixSystem Preparation ...

Page 42

75285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationSafety Important Regulatory and Safety RequirementsFor installations on the Commonweal

Page 43

Vitorond 200, VD2 Series 320 to 1080 Installation5285 429 - 03 8Safety Important Regulatory and Safety Requirements (continued)CodesThe installation

Page 44

95285 429 - 03 Vitorond 200, VD2 Series 320 to 1080 InstallationGeneral Information Product InformationSectional cast iron oil-/gas-fired hot water he

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