Installation InstructionsVITOCROSSAL 2005607 705 v1.1 09/2012for use by heating contractorVitocrossal 200 CM2 Series Gas condensing boiler with cyl
105607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Recommended Minimum Service ClearancesBoilerLegendA BoilerB Burner*1 Can be zero c
115607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Preparing the BoilerObserve the minimum clearances, see page 10.It is recommended that
125607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler InsulationRemove all the components of the boiler jacket from the shipping box.1
135607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Header1. Locate safety port on boiler.2. Install safety header to safety port.
145607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Hydrostatic Test Procedure All Vitocrossal boilers are factory tested (hydrostatic test
155607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Burner Installation1. Remove burner from shipping package and align with boiler
165607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Rails and Front Panels1. Install mounting rails to bottom of boiler frame using M6 x
175607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Combustion Air Adapter Burner ConnectionFor CM2 boiler model 186 only1. Install
185607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Side PanelsNote: Adjust the side panels to line up with the front panel A before secur
195607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Flue Gas Temperature SwitchFlue temperature switchBoilers with a polypropylene fl
25607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety, Installation and Warranty RequirementsGeneral InformationPlease ensure that thes
205607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Boiler Control and Junction Box1. Route cables and capillaries from control thr
215607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Sensors and Buffer Panel WARNINGDo not bend the capillaries. Damaging the capillaries l
225607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Top Panels Gas Flue Connections1. Install top left panel.2. Install top right panel.3
235607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Condensate ConnectionPipe ventilation must take place between the siphon trap and
245607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Gas ConnectionsThe gas train on the burner meets the requirement of ASME/CSD-1. 1. Cu
255607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Gas Connections (continued)1. Refer to current CAN/CSA B149.1 and .2 or National
265607 705 v1.1Vitocrossal 200 CM2 Installation Instructions 1. Verify power cable connections L1 and N to boiler control.2. Route the burner cab
275607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Front Panel (door)1. Screw profile studs into the threads of the front panel
285607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Initial System FillTreatment of boiler feed water should be considered in areas o
295607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting InformationWARNINGThe venting system is approved for indoor installatio
35607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Table of ContentsSafety, Installation and Warranty Requirements...2 Product d
305607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting Information (continued)Part Material Certified to Standards Applicabili
315607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting General Venting Information (continued)Vent termination location requirements (f
325607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting Information (continued)Flashing and storm collar installationFlashings
335607 705 v1.1Vitocrossal 200 CM2 Installation Instructions VentingPotential gaps between the vent/air intake pipes and the surrounding construction
345607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Vent RequirementsWARNINGFailure to provide an adequate supply of fresh combustion air c
355607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Direct Venting (Two Pipe System)IMPORTANTIMPORTANTThe exhaust vent/air intake sy
365607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Side Wall VentingIMPORTANTFor PP systems, all exhaust vent and air intake piping and el
375607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Component Installation GuideFlashing and storm collar installationFlashings and
385607 705 v1.1Vitocrossal 200 CM2 Installation Instructions VentingThe venting system must be securely supported by a support system suitable for th
395607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Two Pipe System - Vertical Exhaust / Vertical Air Intake Two Pipe System - Horizontal E
45607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Table of ContentsGeneral Venting Information...29 Ins
405607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Two Pipe System - Vertical Exhaust / Horizontal Air IntakeFlueAirBoiler Models CM2-186,
415607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Options - Stainless Steel / PP Single Pipe System - Horizontal Exhaust / Room Ai
425607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Options - Stainless Steel / PP Single Pipe System - Vertical / Horizontal Instal
435607 705 v1.1Vitocrossal 200 CM2 Installation Instructions
5607 705 v1.1Technical information subject to change without notice.Printed on environmentally friendly (recycled and recyclable) paper.
55607 705 v1.1Vitocrossal 200 CM2 Installation Instructions WARNINGInhaling of fiberglass wool and/or ceramic fiber materials is a possible cancer ha
65607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Important Regulatory and Installation Requirements (continued)For installations on
75607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Important Regulatory and Installation Requirements (continued)WARNINGFailure to en
85607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety/ General Information Important Regulatory and Installation Requirements (continued
95607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Information Product InformationHigh efficiency gas-fired hot water condensing boi
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