Viessmann VITOCROSSAL 200 Guide d'installation

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Installation Instructions
VITOCROSSAL 200
5607 705 v1.1 09/2012
for use by heating contractor
Vitocrossal 200
CM2 Series
Gas condensing boiler with cylinder burner
Read and save these instructions
for future reference.
IMPORTANT
Please file in Service Binder
Heating input: 663 to 1112 MBH
194 to 326 kW
Product may not be exactly as shown
Vue de la page 0
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Résumé du contenu

Page 1 - VITOCROSSAL 200

Installation InstructionsVITOCROSSAL 2005607 705 v1.1 09/2012for use by heating contractorVitocrossal 200 CM2 Series Gas condensing boiler with cyl

Page 2 - General Information

105607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Recommended Minimum Service ClearancesBoilerLegendA BoilerB Burner*1 Can be zero c

Page 3 - Introduction

115607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Preparing the BoilerObserve the minimum clearances, see page 10.It is recommended that

Page 4 - Table of Contents

125607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler InsulationRemove all the components of the boiler jacket from the shipping box.1

Page 5

135607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Header1. Locate safety port on boiler.2. Install safety header to safety port.

Page 6

145607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Hydrostatic Test Procedure All Vitocrossal boilers are factory tested (hydrostatic test

Page 7

155607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Burner Installation1. Remove burner from shipping package and align with boiler

Page 8

165607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Rails and Front Panels1. Install mounting rails to bottom of boiler frame using M6 x

Page 9 - For Retrofit Applications

175607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Combustion Air Adapter Burner ConnectionFor CM2 boiler model 186 only1. Install

Page 10 - 5607 705 v1.1

185607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Side PanelsNote: Adjust the side panels to line up with the front panel A before secur

Page 11 - Flex Hose Air Intake Adaptor

195607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Flue Gas Temperature SwitchFlue temperature switchBoilers with a polypropylene fl

Page 12 - IMPORTANT

25607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety, Installation and Warranty RequirementsGeneral InformationPlease ensure that thes

Page 13

205607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Boiler Control and Junction Box1. Route cables and capillaries from control thr

Page 14 - Hydrostatic Test Procedure

215607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Sensors and Buffer Panel WARNINGDo not bend the capillaries. Damaging the capillaries l

Page 15 - Burner Installation

225607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Top Panels Gas Flue Connections1. Install top left panel.2. Install top right panel.3

Page 16 - Combustion Air Flex Hose

235607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Condensate ConnectionPipe ventilation must take place between the siphon trap and

Page 17

245607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Gas ConnectionsThe gas train on the burner meets the requirement of ASME/CSD-1. 1. Cu

Page 18 - Side Panels (front)

255607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Gas Connections (continued)1. Refer to current CAN/CSA B149.1 and .2 or National

Page 19 - Flue Gas Temperature Switch

265607 705 v1.1Vitocrossal 200 CM2 Installation Instructions 1. Verify power cable connections L1 and N to boiler control.2. Route the burner cab

Page 20 - Rear Panels

275607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Front Panel (door)1. Screw profile studs into the threads of the front panel

Page 21 - Sensors and Buffer Panel

285607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Boiler Initial System FillTreatment of boiler feed water should be considered in areas o

Page 22 - Gas Flue Connections

295607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting InformationWARNINGThe venting system is approved for indoor installatio

Page 23 - Condensate Connection

35607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Table of ContentsSafety, Installation and Warranty Requirements...2 Product d

Page 24 - Gas Connections

305607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting Information (continued)Part Material Certified to Standards Applicabili

Page 25 - Gas Connections (continued)

315607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting General Venting Information (continued)Vent termination location requirements (f

Page 26

325607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Venting Information (continued)Flashing and storm collar installationFlashings

Page 27 - Front Panel (door)

335607 705 v1.1Vitocrossal 200 CM2 Installation Instructions VentingPotential gaps between the vent/air intake pipes and the surrounding construction

Page 28

345607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Vent RequirementsWARNINGFailure to provide an adequate supply of fresh combustion air c

Page 29

355607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Direct Venting (Two Pipe System)IMPORTANTIMPORTANTThe exhaust vent/air intake sy

Page 30

365607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Side Wall VentingIMPORTANTFor PP systems, all exhaust vent and air intake piping and el

Page 31

375607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Component Installation GuideFlashing and storm collar installationFlashings and

Page 32

385607 705 v1.1Vitocrossal 200 CM2 Installation Instructions VentingThe venting system must be securely supported by a support system suitable for th

Page 33

395607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Two Pipe System - Vertical Exhaust / Vertical Air Intake Two Pipe System - Horizontal E

Page 34 - Vent Requirements

45607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Table of ContentsGeneral Venting Information...29 Ins

Page 35

405607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Two Pipe System - Vertical Exhaust / Horizontal Air IntakeFlueAirBoiler Models CM2-186,

Page 36 - Side Wall Venting

415607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Options - Stainless Steel / PP Single Pipe System - Horizontal Exhaust / Room Ai

Page 37 - Component Installation Guide

425607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Venting Options - Stainless Steel / PP Single Pipe System - Vertical / Horizontal Instal

Page 38 - Long Sweep Elbows

435607 705 v1.1Vitocrossal 200 CM2 Installation Instructions

Page 39

5607 705 v1.1Technical information subject to change without notice.Printed on environmentally friendly (recycled and recyclable) paper.

Page 40

55607 705 v1.1Vitocrossal 200 CM2 Installation Instructions WARNINGInhaling of fiberglass wool and/or ceramic fiber materials is a possible cancer ha

Page 41

65607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Important Regulatory and Installation Requirements (continued)For installations on

Page 42

75607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety Important Regulatory and Installation Requirements (continued)WARNINGFailure to en

Page 43

85607 705 v1.1Vitocrossal 200 CM2 Installation Instructions Safety/ General Information Important Regulatory and Installation Requirements (continued

Page 44

95607 705 v1.1Vitocrossal 200 CM2 Installation Instructions General Information Product InformationHigh efficiency gas-fired hot water condensing boi

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