Viessmann Vitocrossal 300 CT3 SERIES Manuel d'installation

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Please file in Service Binder
5285 873 - 02 12/2014
Installation Instructions
for use by heating contractor
VITOCROSSAL 300
Vitocrossal 300
CT3 Series
Gas-fired condensing boiler
Heating input: 638 to 3361 MBH
187 to 985 kW
Vitocrossal 300, CT3 boiler
with Vitotronic control
Working on the equipment
The installation, adjustment, service and
maintenance of this product must be performed
by a licensed professional heating contractor,
who is qualified and experienced in the installation,
service and maintenance of hot water heating
boilers. There are no user serviceable parts on the
boiler, burner, or control.
Ensure main power supply to equipment, the
heating system and all external controls has been
deactivated. Close main oil or gas supply valve.
Take precautions in all instances to avoid
accidental activation of power during service work.
Improper installation, service or maintenance can
cause product/property damage, severe personal
injury, and/or loss of life.
IMPORTANT
Please ensure that these instructions are read and
understood before commencing installation and
start-up. Failure to comply with these Installation
Instructions will render all warranties null and void.
Read and save these instructions
for future reference.
Product may not be exactly as shown
IMPORTANT
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Résumé du contenu

Page 1 - VITOCROSSAL 300

Please file in Service Binder5285 873 - 02 12/2014Installation Instructionsfor use by heating contractorVITOCROSSAL 300Vitocrossal 300 CT3 SeriesGas-

Page 2

Vitocrossal 300, CT3 Series Installation 5285 873 - 0210Set-upMinimum Clearances (continued)LegendV Vent pipe connectionSH Female connection R½ i

Page 3

115285 873 - 02Vitocrossal 300, CT3 Series InstallationSet-upBoiler DimensionsDimensionsBoiler ModelCT3-1722283748577289ain. (mm) 28c(715)28c(715)28c

Page 4 - Table of Contents

Vitocrossal 300, CT3 Series Installation 5285 873 - 0212Set-upBoiler Handling, Positioning and AdjustmentsPlease observe the minimum clearances starti

Page 5 - Appendix

135285 873 - 02Vitocrossal 300, CT3 Series InstallationAssemblyAssembly When Supplied in Sections1. Release the turnbuckles and screws M 12 on the bo

Page 6

Vitocrossal 300, CT3 Series Installation 5285 873 - 0214Boiler ConnectionsWater Side Connections1. The existing heating system must be properly flush

Page 7

155285 873 - 02Vitocrossal 300, CT3 Series InstallationBoiler ConnectionsHydrostatic Test ProcedureAll Vitocrossal boilers are factory tested (hydrost

Page 8 - General Information

Vitocrossal 300, CT3 Series Installation 5285 873 - 0216Boiler Piping in Heating/Cooling ApplicationBoiler ConnectionsThe boiler, when used in connect

Page 9 - Minimum Clearances

175285 873 - 02Vitocrossal 300, CT3 Series InstallationBoiler ConnectionsInitial System FillThe pressure relief valve must be attached to the top tapp

Page 10 - 5285 873 - 02

Vitocrossal 300, CT3 Series Installation 5285 873 - 0218Condensate ConnectionBoiler Connections1. Locate the neutralization unit either behind or nex

Page 11 - Boiler Dimensions

195285 873 - 02Vitocrossal 300, CT3 Series InstallationBoiler Connections/AssemblyCondensate DisposalAll condensate disposal piping from boiler and fr

Page 12 - Flue Gas Connections

Vitocrossal 300, CT3 Series Installation 5285 873 - 022 Safety, Installation and Warranty RequirementsSafetyPlease ensure that these instructions are

Page 13 - IMPORTANT

Vitocrossal 300, CT3 Series Installation 5285 873 - 0220Insulation InstallationAssembly1. Remove combustion chamber door. Remove all hexagon bolts an

Page 14 - Water Side Connections

215285 873 - 02Vitocrossal 300, CT3 Series InstallationAssemblyInsulation Installation (continued)10. Attach front panel with three screws M 8 x 10 to

Page 15 - Hydrostatic Test Procedure

Vitocrossal 300, CT3 Series Installation 5285 873 - 0222Preparing the Control Unit InstallationAssembly1. Attach the bottom of the mounting panel A w

Page 16

235285 873 - 02Vitocrossal 300, CT3 Series InstallationPreparing the Control Unit Installation (continued)AssemblyCAUTIONMaximum allowable operating t

Page 17 - Initial System Fill

Vitocrossal 300, CT3 Series Installation 5285 873 - 02246. Attach the bottom of the finned panels with self- tapping screws B 3.9×9.5.7. Attach th

Page 18 - Condensate Connection

255285 873 - 02Vitocrossal 300, CT3 Series InstallationAssemblyInsulation Installation (continued)Top panel installation1. Fit the back panel onto th

Page 19 - Condensate Disposal

Vitocrossal 300, CT3 Series Installation 5285 873 - 0226AssemblyObservation Port InstallationBurner InstallationThe combustion chamber is equipped wit

Page 20 - Insulation Installation

275285 873 - 02Vitocrossal 300, CT3 Series InstallationAssemblyBurner Blast Tube Insulation1. Mount burner plate A on combustion chamber door B (if n

Page 21

Vitocrossal 300, CT3 Series Installation 5285 873 - 0228AssemblyBurner SettingsFlexmaster Canada Limited452 Attwell DriveEtobicoke, ON M9W 5C3Tel.: (4

Page 22

295285 873 - 02Vitocrossal 300, CT3 Series InstallationStart-UpRecommended Flow RatesBoiler model CT3- 17 22 28 37 46 57 72 8920° F ∆t GPM 61 81 103 1

Page 23

35285 873 - 02Vitocrossal 300, CT3 Series InstallationSafety Safety, Installation and Warranty Requirements (continued)WARNINGInhaling of fiberglass w

Page 24

Vitocrossal 300, CT3 Series Installation 5285 873 - 0230AppendixBoiler ModelCT3-1722283748577289InputMBH (kW)638(187)846(248)1071 (314)1389 (407)1726

Page 25 - Assembly

315285 873 - 02Vitocrossal 300, CT3 Series InstallationAppendixTechnical Data (continued)*3 Boiler has two return connections - the heating return w

Page 26 - Burner Installation

Technical information subject to change without notice. Printed on environmentally friendly (recycled and recyclable) paper.5285

Page 27 - Burner Blast Tube Insulation

4 PageTable of Contents5285 873 - 02Vitocrossal 300, CT3 Series InstallationSafety, Installation and Warranty Requirements ...2Product docu

Page 28 - Venting Connection

Table of Contents5 Page5285 873 - 02Vitocrossal 300, CT3 Series InstallationAssemblyStart-upAppendixInsulation Installation ...

Page 29 - Initial Start-Up

Vitocrossal 300, CT3 Series Installation 5285 873 - 026Safety Important Regulatory and Safety RequirementsFor installations on the Commonwealth of Mas

Page 30 - Technical Data

75285 873 - 02Vitocrossal 300, CT3 Series InstallationSafety Important Regulatory and Safety Requirements (continued)Working on the equipmentThe inst

Page 31 - Technical Data (continued)

Vitocrossal 300, CT3 Series Installation 5285 873 - 028General InformationWARNINGExposing the boiler to pressures and temperatures in excess of those

Page 32

95285 873 - 02Vitocrossal 300, CT3 Series Installation Mechanical RoomThe Vitocrossal 300, CT3 boiler should be located in a heated indoor space. The

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