Viessmann Vitogas 050 Rs Series Manuel de service

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These instructions cover the installation, operation and
servicing of the Viessmann Vitogas 50, RS series of cast-iron
sectional atmospheric gas-fired hot water boilers. These
instructions must be read thoroughly prior to installation.
These instructions must be saved and made available to
service technicians when required. Install boiler according to
these instructions.
The installation of this unit shall be in accordance with local
codes or, in the absence of local codes, use CSA-B149.1 or .2
Installation Codes for Gas Burning Appliances for Canada. For
U.S. installations use ANSI Z223.1. Always use latest editions
of codes.
Where required by the authority having jurisdiction, the
installation must conform to the Standard for Controls and
Safety Devices for Automatically Fired Boilers, ANSI/ASME
CSD-1.
These instructions must be placed in an envelope and affixed
to the boiler.
Contents: Page:
Technical Data..........................................................................3
Boiler Features .........................................................................4
Installation.................................................................................4
Gas Connections ......................................................................7
Water Connections ...................................................................8
Vent Connections ...................................................................10
Accessories ............................................................................10
Start-up and Operating Instructions........................................11
Maintenance ...........................................................................13
Troubleshooting ......................................................................17
Piping Layouts ........................................................................18
Wiring Diagrams .....................................................................22
Installation Checklist ...............................................................24
Replacement Parts List...........................................................25
Assembly of cast-iron block using draw tool...........................30
Installation / Service Manual
for Vitogas 050, RS Series
Gas-fired, atmospheric cast iron boiler
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo, Ontario
N2V 2G5
Canada
Tel. (519) 885-6300
Fax (519) 885-0887
www.viessmann.ca
Viessmann Manufacturing Company (U.S.) Inc.
45 Access Road
Warwick, RI
02886
U.S.A.
Tel.: (401) 732-0667 Fax: (401) 732-0590
www.viessmann-us.com
5167 456 v1.2 03/2007
®
550 to 1050 MBH / 161 to 308 kW
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Résumé du contenu

Page 1 - Installation / Service Manual

These instructions cover the installation, operation andservicing of the Viessmann Vitogas 50, RS series of cast-ironsectional atmospheric gas-fired h

Page 2

5.0 Boiler ventingIn Canada follow CSA–B149.1 or .2, in USA followNational Fuel Gas Code ANSI Z223.1. Always uselatest edition of national codes.Vitog

Page 3

The standard pressure relief valve is a Watts 1˝ Model174A set at 50 psi with a relief capacity of 1,400,000Btu/h. Maximum allowable working pressure

Page 4

piping system at test pressures equal to or less than 14˝w.c. (3.5 kPa).Unions and manifold have been factory-tested. Leaktest must be repeated during

Page 5

Underfired: Lazy-burning main flame cone, mushy flameappearance throughout, smaller flame sizethan in Fig. 17.Overfired: Increased pilot burner noise,

Page 6

Lighting instructions – intermittent pilot ignition system:14A. This appliance is equipped with an ignition devicewhich automatically lights the pilot

Page 7 - Boiler casting

8.3 Heat exchanger cleaning (see Fig. 20)While the main burner tubes are removed from theappliance, the flueway should be cleaned.a) Remove the main f

Page 8

a) To remove the pilot assembly, release the groundwire at the ground screw on the pilot burner, detachthe lead at the ionization probe and pull the l

Page 9

9.0 Troubleshooting – spark ignition systemCaution:Condensation can occur in the heat exchanger if boiler isoperated for long periods of time with ret

Page 10

10.0 Piping layoutsFig. 23Fig. ARS boiler with right hand water piping – left hand gas pipingPowersupply120V60 Hz2˝ 2˝GaspipeVitotronic controlReturn

Page 11

19Fig. 24Lay-outs Vitogas RS-50 gas boilers – top view dimensions in imperial and metric12´ 4˝(3760mm)2´(610mm)2´(610mm)12´ 4˝(3760mm)2´(610mm)L-shape

Page 12

Warning: If the information in this manual is notfollowed exactly, a fire or explosion may resultcausing property damage, personal injury, orloss of l

Page 13

L.W.C.O.ABL.W.C.O.PilotPilotTwo Vitogas RS-50right hand sidestandard configurationNote: Minimum distance betweenboilers is 2´ 0˝ when pilot isbetween

Page 14 - OPERATING INSTRUCTIONS

21Fig. 25Lay-outs of Vitogas RS-50 gas boilers – front elevation. Boilers shown with front access panel removed(Dimensions in imperial and metric)CD26

Page 15 - Second passes

120 VAC24 VACPVPV/MVMVBlkOrgSPESAKRESNWHTGND24VBRNGND24VPVPVMV MV YelBlkYelBlkGrnOrgMVMVBlkBlkPVPV/N L1T1B4S3T2Vitogas 050, RS single stage with Vi

Page 16

23Vitogas 050, RS 2-stage with Vitotronic control (Natural Gas)

Page 17

CautionThis boiler is not for use in systems where water is constantlyor frequently replenished. Minerals such as calcium in make-up water can deposit

Page 18 - Capillaries

25Fig. 26Vitogas 050, RS Commercial atmospheric gas-fired cast-iron boiler

Page 19 - L-shape lay-out

26Atola-RS Parts ListPos. Qty Description and Model Boiler1 1 Left hand end section2 2 Intermediate section with drilling 3⁄4˝ NPSC3 4 Intermediate se

Page 20

27Pos. Qty Description and Model Boiler43a 7 Nozzle Ø 4,30 – M14x1 RS-8-NG43b 10 Nozzle Ø 4,30 – M14x1 RS-11-NG43c 13 Nozzle Ø 4,30 – M14x1 RS-14-NG44

Page 21

ATPQWRKSU & VM & OL & NU & VBC#41 plugHoneywellS8600BMVMVPVPVGNDBRN24VGND24VSPARK4˝ x 4˝4˝ x 4˝ Please refer to thecorresponding Vitot

Page 22 - Vitotronic Boiler Control

29Vitogas 050, RS Control and Accessories Parts ListRef. No. Description of part RS-8 RS-11 RS-14A Pressure relief valve 1˝ 50 psi 1 1 1B Automatic ai

Page 23

3Height 2HeightHeight 1Total widthTotal depthDepth153⁄4"/400mm321⁄2"/830mm501⁄2"/1284mm521⁄2"/1335mm41⁄2"/110mm19"/481 m

Page 24

12.0 Assembly of split cast-iron block using Viessmanndraw tool12.1 Section block assembly (see Figs. 10, 27, 28, 29, 30)Depending on the boiler size,

Page 25

12.3 Section block assembly1) Provide a level concrete base for the boiler of notless than 4˝ in thickness. The base must be ofsufficient size to allo

Page 26

*Any defects, blockages, etc. in vent system must be corrected to ensure safe operation.Maintenance recordYear Service Clean heat Check for proper Che

Page 27

1.0 Shipping of boilerThe boiler is shipped in two pieces. An assembled cast-iron heat exchanger is shipped on a wooden pallet. Thesecond piece is a c

Page 28 - Honeywell

switching from right to left, rotate the tube 90°clockwise to align the holes with the waterpassages in the casting (see Fig. 3). Remount theflanges a

Page 29

Provisions for combustion and ventilation air must bemade in accordance with section 5.3, Air forCombustion and Ventilation, of the National Fuel GasC

Page 30

Refer to Fig. 26 for jacket assembly.a) Assemble four frame rails (items 52, 53, 54) aroundcasting base, with overhang toward front. Fastenwith four M

Page 31

3.0 Gas valve leakage testMaximum inlet pressure for all gases 14˝ w.c.This is a test for checking the tightness of closure of thegas safety shut-off

Page 32

4.2 Pump selection and pump aquastatFig. 12 shows the head loss through the boiler atvarious flow rates for the Vitogas 50 boilers. The minimum return

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