Viessmann VITOTRONIC 100 GC1B Instructions d'exploitation

Naviguer en ligne ou télécharger Instructions d'exploitation pour Chauffe-eau et chaudières Viessmann VITOTRONIC 100 GC1B. Viessmann VITOTRONIC 100 GC1B Operating instructions Manuel d'utilisatio

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  • MARQUE LIVRES
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Page 1 - VIESMANN

Installation and serviceinstructionsfor contractorsVIESMANNVitotronic 100Type GC1BDigital boiler control unitFor applicability, see the last pageVITOT

Page 2 - Safety instructions

10Equipment requiredPos. Designation1Boiler2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS5Therm-Control temperature sensortPON/OFF swi

Page 3

100L1PENBUBNGNYEN L40APower supply 230 V~BFuseCMains isolator, two-pole (on-site)DJunction box (on site)1. Check whether the power cable to thecontro

Page 4 - Service instructions

1013.5.6.A1.7.4.2.ACable locking tabInstallation sequenceFitting the front part of the control unit5600 634 GBInstallation

Page 5

1022.1.3.Installation sequenceOpening the control unit5600 634 GB

Page 6

103The minimum circulation volume shouldbe 10 % of the circulation volume at ratedload.Reduce the heat consumption as far aspossible.1. Hold down the

Page 7 - Product information

104Matching the control unit to the two-stage burnerMatching coding addresses according to the burner usedAddress Meaning Setting03:... Fuel Gas opera

Page 8

105Address Meaning Setting09:... Hundreds of the maximum burneroutputExample: Max. burner output: 225kW – select: 215:... Modulation range runtime Cal

Page 9

106The following actuators (relay outputs) can be switched subject to systemequipment level:Display Explanation0 All actuators are switched off1 Burne

Page 10 - System example 1, ID: 4605419

107Multi boiler system with Vitotronic 100 and Vitocom 300Set the LON subscriber numbers andfurther functions via code 2.NoteIn the same LON system, t

Page 11

108The PIN code of a connected Vitocom100 can be entered at the Vitotronic100.Vitocom 100 installation instruc-tions1. Press OK and simultaneously

Page 12

1091. Press OK and simultaneously forapprox. 4 s. flashes on the display.2. Select required function. See the fol-lowing pages.Leaving the service

Page 13

11Pos. DesignationrOKM BUS distributor, for several KM BUS subscriberstQLON communication module for communication with the following compo-nents:Exte

Page 14 - System example 2, ID: 4605421

110Brief scan Display6 Number of KM BUS sub-scribersNumber of LON subscrib-ers7 SNVT con-figuration0:Auto1:ToolSoftware version commu-nication coproce

Page 15

111Brief scan Display Extension EA1F3Output 157configura-tion(value cor-respondsto code 5Csetting)Output 157switchingstate0: OFF1: ONInput DE1switchi

Page 16

112a 150°C Acknowledging and resetting servicePress OK to acknowledge a servicemessage.NoteAn acknowledged service message thatwas not reset reappears

Page 17

113In the event of a fault, the red fault dis-play flashes at the control unit. On theprogramming unit display, the 2-digitfault code and flash.Outp

Page 18

114Fault codesDisplayedfault codeSystem characteris-ticsCause Measures0F Control mode. Service"0F" is only dis-played in the faulthistory.Se

Page 19 - System example 3, ID: 4605422

115Displayedfault codeSystem characteris-ticsCause Measures50 Cylinder primarypump "ON":Set DHW tempera-ture = Set boiler watertemperaturePr

Page 20

116Displayedfault codeSystem characteris-ticsCause Measures59 With primary storesystem:Cylinder heating isstarted and stoppedby cylinder tempera-ture

Page 21

117Displayedfault codeSystem characteris-ticsCause Measures90 Control mode. Short circuit, tem-perature sen-sor /,Connection at thesolar control mod-u

Page 22

118Displayedfault codeSystem characteris-ticsCause Measures94 No solar DHW heat-ing.Short circuit, cylin-der temperaturesensor, connectionof temperatu

Page 23 - System example 4, ID: 4605423

119Displayedfault codeSystem characteris-ticsCause Measures9C Control mode. Lead break, cylin-der temperaturesensor, connectionof temperaturesensor %

Page 24

12Low voltageSTS1111461431512145145LONAGS30349T153/212KTS5B5A17B17A235314549145145404040A1570-10V41422114534DE3214542DE242DE1156123448KM BUS4445464743

Page 25

120Displayedfault codeSystem characteris-ticsCause MeasuresA2 Boiler cools down. Fault, safety equip-ment at "X2" ofplug-in adaptor 2for ext

Page 26

121Displayedfault codeSystem characteris-ticsCause MeasuresAd Control mode. Butterfly valve con-figuration error:Code "0C:2", "0C:3&quo

Page 27

122Displayedfault codeSystem characteris-ticsCause MeasuresC2 No solar DHW heat-ing.Lead break, KMBUS to solar con-trol module orVitosolic.Check KM BU

Page 28 - System example 5, ID: 4605424

123Displayedfault codeSystem characteris-ticsCause MeasuresCd Control mode. Vitocom 100 com-munication fault.Check connections andthe Vitocom 100.Inst

Page 29

124Displayedfault codeSystem characteris-ticsCause Measuresd7 Control mode. Input DE2 at exten-sion EA1 reports afault.Remove fault at applianceconcer

Page 30

125Brief description The boiler water temperature is regu-lated by starting and stopping theburner or through modulation. The set boiler water tempe

Page 31

126Boiler protection functionTherm-Control(Start-up system) For heating systems with distributorinstalled close to the boiler. Requirement:The boile

Page 32

127Connection in heating systems with-out LONSingle boiler system Plug sÖA1 of the Vitotronic is used asswitching contact for the Therm-Con-trol. Req

Page 33

128 Requirement:– The boiler water flow rate must beable to be reduced by at least 50 %.– With shunt pump:Size the shunt pump to approx. 30 %of the t

Page 34 - System example 6, ID: 4605428

129Multi boiler systems with boiler circuitpump and 3-way mixing valve Temperature sensor T1 records thereturn temperature. The flow rate is proport

Page 35

13Wiring diagramClosing mixers installed downstream viaTherm-Control temperature sensor inheating systems with heating circuit con-trol units that are

Page 36

130Multi boiler system Plug sÖA1 of the Vitotronic is used asswitching contact. Required code: "0d:1" in category 2"Boiler" and &

Page 37

131Connection in heating systems with-out LONMulti boiler system Plug sÖA1 of the Vitotronic is used asswitching contact. Required code: "0d:1&q

Page 38

132The switching hysteresis, i.e the burner runtime varies subject to actual heatdemand.ERB50 functionCode "04:1"Subject to heat demand, val

Page 39

133Boiler heats upThe burner stopping point is determinedby the shutdown differential (codingaddress "13" in category 2 "Boiler").

Page 40 - System example 7, ID: 4605431

134Set the following codes: "4C:1", "4E:2" incategory 1 "General", "55:3" in cate-gory 3 "DHW" (see

Page 41

135The DHW cylinder goes cold (set value−2.5 K; change via coding address "59"): The set boiler water temperature isadjusted 20 K higher th

Page 42

136 The 3-way mixing valve opens andthen regulates to the defaulted setDHW temperature. The circulation pump for cylinder heat-ing cycles (short ter

Page 43

137NoteCodes that have not been assigned dueto the heating system equipment level orthe setting of other codes are not dis-played.1. Press OK and s

Page 44

138CodingCoding in the delivered condition Possible changeSystem design00:1 One heating circuit with-out mixer (heating circuit1), without DHW heating

Page 45 - System example 8, ID: 4605432

139CodingCoding in the delivered condition Possible changeSystem type01:1 Single boiler system. 01:2 Multi boiler system withcascade control via LON(e

Page 46

14Single boiler system: Boiler with shunt pump and 3-way mixingvalve for return temperature raisingHydraulic installation schemeKWWW101113 1312--2/21-

Page 47

140Coding in the delivered condition Possible changeFlue gas monitor1F:0 With flue gas temperaturesensor:Flue gas temperature isnot monitored for serv

Page 48

141Only in conjunction with solar controlmodule, type SM1.CodingCoding in the delivered condition Possible changeSpeed control solar circuit pump02:0

Page 49

142Coding in the delivered condition Possible changeExtended solar control functions20:0 No extended control func-tions enabled.20:1 Additional functi

Page 50

143Note At coding level 2, all codes are acces-sible, including the codes in codinglevel 1. Codes that have not been assigneddue to the heating syst

Page 51 - System example 9, ID: 4605434

144CodingCoding in the delivered condition Possible change00:1 Heating circuit withoutmixer A1,without DHW heating.00:0 Set automatically, if codes&qu

Page 52

145Coding in the delivered condition Possible changeHeating circuit pump,heating circuit withoutmixer A1 (heating cir-cuit 1).33:3 Circulation pump fo

Page 53

146Coding in the delivered condition Possible change52:0 Without flow temperaturesensor for low lossheader.52:1 With flow temperature sen-sor for low

Page 54

147Coding in the delivered condition Possible change5E:0 Function input DE2 atextension EA1:Not assigned.5E:1 Not assigned.5E:2 External demand with s

Page 55

148Coding in the delivered condition Possible changeNoteAllocate each number onlyonce. 78:1 LON communication ena-bled.78:0 LON communication disa-ble

Page 56 - System extension

149Coding in the delivered condition Possible change9b:0 No set minimum boilerwater temperature forexternal demand.9b:0to9b:127Set value for externald

Page 57

15Equipment requiredPos. Designation1Boiler2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS5Shunt pump (on site)63-way mixing valve7Temp

Page 58

150Coding in the delivered condition Possible changeDelivered conditionspecified by the boilercoding card.04:1 Switching hysteresis, heatdemand-depend

Page 59

151Coding in the delivered condition Possible change0C:5 Modulating butterflyvalve, independent of theset boiler water tempera-ture.0C:0 No function.0

Page 60

152Coding in the delivered condition Possible changeDelivered conditionspecified by the boilercoding card.1A:... Start optimisation in min.Delivered c

Page 61

153Coding in the delivered condition Possible change24:0No display.24:1 display (the address isautomatically set and mustbe manually reset after ase

Page 62

154Coding in the delivered condition Possible change2C:602d:0 Shunt pump control func-tion only "ON" if the boileris enabled.2d:1 Shunt pump

Page 63

155Coding in the delivered condition Possible changeThe set boiler water tem-perature is determined bythe highest system flowtemperature demand.The se

Page 64

156Coding in the delivered condition Possible changeCylinder heating startpoint at set value x 0.7.6A:75 Runtime, servomotor,mixing valve, heatexchang

Page 65

157Coding in the delivered condition Possible change04:4 Controller amplification ofthe speed control 4 %/K.04:1to04:10Controller amplificationadjusta

Page 66

158Coding in the delivered condition Possible change0b:0 Frost protection functionfor solar circuit switchedoff.0b:1 Frost protection functionfor sola

Page 67

159Coding in the delivered condition Possible change Target temperaturecontrol switched on(code "10:1"):Temperature at whichthe solar heate

Page 68

16Pos. DesignationrOKM BUS distributor, for several KM BUS subscriberstQLON communication module for communication with the following compo-nents:Exte

Page 69 - Adjustment to 100 °C

160Coding in the delivered condition Possible change20:8 Solar heating via externalheat exchanger with addi-tional temperature sensor.20:9 Solar heati

Page 70

161Coding in the delivered condition Possible changeStart temperature forthermostat function >stop temperature for ther-mostat function:Thermostat

Page 71 - Connecting sensors

162Coding in the delivered condition Possible changeOnly when setting code"20:8".26:2 Priority for DHW cylinder 2– without alternate heat-in

Page 72 - Pumps 230 V~

163OverviewDesignsConnection and wiring diagram5600 634 GBService

Page 73 - Available connections

164A2 Main PCB low voltageA3Main PCB 230 V∼A6 Programming unitA7 Optolink PCB/emissions testswitchA8 PCBA9 Boiler coding cardA10 LON communication mod

Page 74

165Main PCB low voltage§Boiler water temperature sensor%ACylinder temperature sensor%BCylinder temperature sensor 2 forprimary store system)Flow tempe

Page 75 - STB N STB

166aGFlue gas temperature sensoraJATherm-Control temperature sen-sororReturn temperature sensor T1aJBReturn temperature sensor T2orTemperature sensor

Page 76 - Provisional burner operation

167Main PCB 230 V∼DesignsConnection and wiring diagram (cont.)5600 634 GBService

Page 77

168sÖPrimary pump, primary storesystemorCirculation pump – flue gas/water heat exchangerorSwitching outputsACirculation pump for cylinderheating (acce

Page 78

169Boiler Boiler coding cardService menu dis-play "Diagnosis"category"General"Identifica-tionSpare partno.Vitocrossal 300, type CT

Page 79

17Low voltage1461431512AGS349T13/212KTS5B5A17B17A351234444546472831145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM BUS43T27ST

Page 80 - 1 2 31 2 3

170Viessmann NTC 10 kΩ (blue identifi-cation)10110 30 50 70 90 110Temperature in °C0.40.60.8246820Resistance in kΩ1. Pull corresponding plug.2. Chec

Page 81

1712. Check the sensor resistance andcompare it with the curve.3. In the case of severe deviation, checkthe installation and replace the sen-sor if

Page 82

172BExternal safety equipmentX1 Additional high limit safety cut-outorTemperature limiterX2 Minimum or maximum pressurelimiterX3 Maximum pressure limi

Page 83

173DE1 Digital input 1DE2 Digital input 2DE3 Digital input 30 - 10 V 0 - 10 V inputfÖPower supplyfÖ APower supply for additionalaccessoriesaBJCentral

Page 84 - Settings

174When connecting external contacts,observe the requirements of safety cat-egory II, i.e. 8.0 mm air-gap and creeppath or maintain a 2.0 mm insulatio

Page 85

175ATo the burnerBTo the control unitColour coding to DIN IEC 60757BK blackGN/YE green/yellowFunction checkPress the rotary selector at the motorand s

Page 86

176Emergency modePress the rotary selector on the motorand turn clockwise to the limit, i.e.beyond position "3".Components Secondary air dev

Page 87

177When ordering spare partsQuote the part and serial no. (see typeplate A) and the item no. of the requiredpart (as per this parts list).Standard par

Page 88 - T6 T7 T8

178010601050074000101090108010001040058005200490050005400560013000800160015002000210018001400190051002300370081008001010103010200570031003000420092010

Page 89

179Rated voltage230 V∼Rated frequency 50 HzRated current2 x 6 A∼Power consumption 10 WSafety category IIP rating IP 20 D to EN 60529, ensure through d

Page 90

18Required code Category Function0C:1 2 "Boiler" Constant return temperature control.Preparing for installationSystem example 2, ID: 460542

Page 91

180AAC burner...92Adaptive cylinder heating...134Auxiliary function for DHW heating..133BBoiler

Page 92 - Pressure-jet oil/gas burners

181HHeating system scheme...9, 14High limit safety cut-out Additional...172 Adjusting...

Page 93

182Third party control unit connection Multi boiler system...84Three-phase burner Safety chain, potential-free...96

Page 95 - L B4S3T2T1N

184ApplicabilitySerial No.:7441810 7498901Viessmann LimitedHortonwood 30, TelfordShropshire, TF1 7YP, GBTelephone: +44 1952 675000Fax: +44 1952 675040

Page 96

19Single boiler system with VitocrossalHydraulic installation schemeKWWW10111312--2/21--3--2/3/2--2--230V----21----5A----KM BUS----3/2--15--2/5A--13Pr

Page 97

2Please follow these safety instructions closely to prevent accidents and mate-rial losses.Safety instructions explainedDangerThis symbol warns agains

Page 98

20Equipment requiredPos. Designation1Boiler2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS5Neutralising systemtPON/OFF switchqPDHW cyli

Page 99 - Directives

21Electrical installation scheme230 V / 50 Hz2151904115015615640502920A152A12128UPSB1230444SDBSDBWB9041471452230 V/ 50 HzS731323334145504040NLLNLNLNLN

Page 100 - Power supply

22Low voltageSTS11114614315123493/212KTS5B5A17B17A23123444454647145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM BUS4313213213

Page 101 - 5600 634 GB

23Required code Category Function0C:0 2 "Boiler" Without Therm-Control temperature sensor.System example 4, ID: 4605423Multi boiler system:

Page 102 - Opening the control unit

24Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS4Therm-Control temperature sensor5Motorised

Page 103

25Pos. DesignationrE1 switching output (floating changeover contact): Switching a feed pump to a substationrIVitocom 100rOKM BUS distributor, for sev

Page 104

26Low voltage11461431512145145LONAGS30349T13/212KTS5B5A17B17A23514549145145404040A1570-10V41422114534DE314542DE242DE1156123448KM BUS4445464743412/311/

Page 105 - Testing relays

27Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:3 2 "Boiler" Multi b

Page 106 - Checking sensors

28Multi boiler system: Any boiler with shunt pump for return tem-perature raisingHydraulic installation schemeKWWW181922 222010317131 11--2/17A----2/3

Page 107

29Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS6Flow temperature sensor (connection to hig

Page 108

3If you smell flue gasDangerFlue gas can lead to life-threat-ening poisoning. Shut down the heating system. Ventilate the boiler room. Close all do

Page 109 - Scanning operating data

30Pos. DesignationrPExtension EA 1rQ1 analogue input (0 – 10 V): Default of the set boiler water temperature and enable boilerrW3 digital inputs: Ex

Page 110

31Electrical installation scheme230 V / 50 Hz151904115015615640502920A152A1212830444SDBSDBWB904147145230 V/ 50 HzS731323334BP145504040212/212/916/714/

Page 111

32Low voltage1461431512AGS349T13/212KTS5B5A17B17A35T2123444454647212/815/1017/313/1145145LON3014549145145404040A1570/-10V41422114534DE3214542DE242DE11

Page 112

33Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:2 2 "Boiler" Multi b

Page 113 - Fault display

34Multi boiler system: Any boiler with boiler circuit pump and 3-way mixing valve for return temperature raisingHydraulic installation schemeKWWW16172

Page 114 - Fault codes

35Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS6Flow temperature sensor (connection to hig

Page 115

36Pos. DesignationrW3 digital inputs: External blocking External blocking with fault message Fault message inputrE1 switching output (floating chan

Page 116

37Electrical installation scheme230 V / 50 Hz151904115015615640502920A152A1212830444SDBSDBWB904147145230 V/ 50 HzS731323334KKP145504040211/713/915/211

Page 117

38Low voltage1461431512AGS349T13/212KTS5B5A17B17A351234444546471145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM BUS4351814/31

Page 118

39Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:3 2 "Boiler" Multi b

Page 119

4Installation instructionsPreparing for installationProduct information...

Page 120

40Multi boiler system: Vitocrossal and Vitoplex or Vitorond withTherm-Control (with a low temperature heating circuit)Hydraulic installation schemeKWW

Page 121

41Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS4Flow temperature sensor (connection to hig

Page 122

42Pos. DesignationrE1 switching output (floating changeover contact): Switching a feed pump to a substationrIVitocom 100rOKM BUS distributor, for sev

Page 123

43Low voltage1461431512AGS349T1133/212KTS5B5A17B17A35123444454647210/311/1145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM BUS

Page 124

44Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:3 2 "Boiler" Multi b

Page 125 - Functions

45Multi boiler system: Vitocrossal and low temperature boiler withshunt pump for raising the return temperature (with a low tem-perature heating circu

Page 126

46Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS4Flow temperature sensor (connection to hig

Page 127

47Pos. DesignationrW3 digital inputs: External blocking External blocking with fault message Fault message inputrE1 switching output (floating chan

Page 128

48Electrical installation scheme230 V / 50 Hz151904115015615640502920A152A1212830444SDBSDBWB904147145230 V/ 50 HzS731323334BP14550404021510/14210/NLLN

Page 129

49Low voltage1461431512AGS349T1133/212KTS5B5A17B17A35T2121234444546472311/10/1145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM

Page 130

5Matching the coding addresses to the system version... 103Checking actuators and sensors...

Page 131

50Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:3 2 "Boiler" Multi b

Page 132 - Control sequence

51Multi boiler system: Vitocrossal and low temperature boiler with3-way mixing valve and boiler circuit pump (with a low tempera-ture heating circuit)

Page 133 - Cylinder temperature control

52Equipment requiredPos. Designation1Boiler I2Vitotronic 100, type GC1B3Boiler water temperature sensor KTS4Flow temperature sensor (connection to hig

Page 134

53Pos. DesignationrW3 digital inputs: External blocking External blocking with fault message Fault message inputrE1 switching output (floating chan

Page 135

54Electrical installation scheme230 V / 50 Hz151904115015615640502920A152A1212830444SDBSDBWB904147145230 V/ 50 HzS73132333412145504040210/210/13NLLNLN

Page 136

55Low voltage1461431512AGS349T1143/212KTS5B5A17B17A35123444454647210/311/1145145LON3014549145145404040A1570-10V41422114534DE3214542DE242DE115648KM BUS

Page 137 - Calling up coding level 1

56Required code Category Function01:2 2 "Boiler" Multi boiler system with external cascade control viaLON.01:3 2 "Boiler" Multi b

Page 138

57KWWW--2/5A--8102--230V----21----52A1----20A1----17B----5A--1--2/5B--934567-2/21---2/20A1---2/52A1---2/17B----5B----11Equipment requiredPos. Designat

Page 139 - Category 2 "Boiler"

58Electrical installation schemeZP230 V/ 50 Hz21140502920A152A12128UPSB6230 V/ 50 Hz54Low voltage114614315121451453493/2125B5A17B17A1234Standard LPSTS

Page 140 - Category 3 "DHW"

59Required code Category Function4C:1 1 "General"Primary pump connection at plug sÖ A1.4E:2 1 "General"Motor connection for 3-way

Page 141 - Category 4 "Solar"

6Parts list... 177Specification...

Page 142

60System with flue gas/water heat exchangerSystem with flue gas/water heat exchanger, with shunt pump, ID: 4605083Hydraulic installation schemeKWWW132

Page 143 - Calling up coding level 2

61Pos. DesignationqPVitotrans 300 IIqQCirculation pumpqWMotorised butterfly valveqELow temperature heating circuitqRContactor relayWiring diagramConne

Page 144

62System with flue gas/water heat exchanger, with boiler circuit pump, ID:4605084Hydraulic installation schemeKWWW1332981 74 10561112Equipment require

Page 145

63Pos. DesignationqELow temperature heating circuitqRContactor relayWiring diagramConnection of circulation pump andmotorised butterfly valve for the

Page 146

64AL?NL?NL?NL?NfÖ[]A2[]A1f-]AsAsÖ sK sAsÖ sKL1 NqR5 qQM1~M1~/6 qW/?K6230 V / 50 HzRated current 4(2) A~Recommended Connecting cable H05VV-F3G0.75 mm2

Page 147

65NoteWhen connecting plugs aVD, aVH andsA, bundle the individual wires of thecables closely to the terminals.This prevents the wires from drifting in

Page 148

66aJ BReturn temperature sensor T2(accessory)ortemperature sensor primary storesystem (accessories)aVDExternal hook-upaVGKM BUS subscriber (accessory)

Page 149

67CDDABACables with moulded strain reliefBOn-site cables; strip up to100 mm insulationCPlug connection diagramDCover for plug connection diagramInsert

Page 150

68Insert the boiler coding card through therecess in the cover into slot "X7".Adjusting the high limit safety cut-out (if required)The high

Page 151

69Adjustment to 100 °C1.2.95110120°C3.Changing the temperature controller setting (if required)The temperature controller is suppliedwith a factory se

Page 152

7This document describes Vitotronic 100when used: in a single boiler system in a multi boiler system with higherthird party control unitThese instru

Page 153

70Adjustment to 100 °C!Please noteExcessive DHW temperaturescan damage the DHW cylinder.If the system is operated in con-junction with a DHW cylinder,

Page 154

711212 12912 12 12 12 1212 123 5A 5B 17A 17B 151215Main PCB, low voltage§Boiler water temperature sensor%ACylinder temperature sensor%BCylinder temper

Page 155

72Pumps 230 V~BA1~MAPumpBTo the control unitRated current 4(2) A~Recommended connecting cable H05VV-F3G0.75 mm2or H05RN-F3G0.75 mm2Pumps with power c

Page 156

73Pumps 400 V~LNL1 L2 L3 N PEAC3~MBAPumpBTo the control unitCContactorFor switching the contactorRated current 4(2) A~Recommended connecting cable H0

Page 157

74M1~52OpenCloseRated voltage 230 V~Rated current max. 0.2 (0.1) A~Recommended ConnectingcableH05VV-F4G0.75 mm2or H05RN-F4G0.75 mm2Runtime 5 to 199 s

Page 158

75!Please note'Live' contacts lead to short cir-cuits or phase failure.The external connections mustbe potential-free.ABCDSTB N STBTR TRON O

Page 159

76STBAEINTREINTRNSTBAJumper "TR" – "ON/TR"Insert jumper "TR" – "ON/TR" at "TR" –"ON".The b

Page 160

77Plug aBÖExtension EA1 STBABEINTREINTRNSTBAFloating contactBRemove jumper "TR" – "ON/TR" B[{SDE[{DDE[{ADEAAFloating contactBExt

Page 161

78Connection at plug aVH.!Please note'Live' contacts lead to short cir-cuits or phase failure.The external connection must bepotential-free.

Page 162

79High limit safety cut-out 110 °C 100 °CTemperature controller 100 °C 87 °CElectronic maximum boiler water temperature limit,coding address "06&

Page 163 - Connection and wiring diagram

8 For connecting a single boiler systemto a higher third party control unit, seepage 78. For connecting a multi boiler system toa higher third party

Page 164

80146ABC1431 2 31 2 3ABurner stage 1 "ON"BBurner stage 2 "ON"CExternal load-dependent startingExternal burner start – burner stage

Page 165 - Main PCB low voltage

81Low temperature boiler with modulating burner (on-site modulation controller)Burner connection: Connect plug fA of Vitotronic 100 tothe burner. Plug

Page 166

82CReduce burner output (modulationcontroller)DIncrease burner output (modulationcontroller)EPlug to the burnerColour coding to DIN IEC 60757BK blackB

Page 167 - Main PCB 230 V

83901431 2 3BCDBKBNBU1 2 3AE41LB4S3T2 T1 N41L B4S3T2T1NT7T8T6APlug to the control unitBBurner with base load "ON"CReduce burner output (modu

Page 168

84The boiler water temperature is limitedby the electronic maximum tempera-ture limiter, if that is set below that ofmechanical temperature controller

Page 169 - Boiler coding card

85External demand via 0 – 10 V inputConnection at 0 – 10 V input at exten-sion EA1 on each Vitotronic 100 (acces-sory, see page 173).L?NL?NfÖSPaBJ230

Page 170 - Resistance in kΩ

86146A1 2 3ABoiler enable(floating contact)Make connection at plug aVH.NoteThis contact must always be closed onthe lead boiler.Contact Closed OpenABo

Page 171

87External burner start – burner stage 1Contact at terminals "1" and "2" of plugaVD: Contact closed:Burner stage 1 is switched on

Page 172

88Low temperature boiler with modulating burner (on-site modulation controller)Burner connection: Connect plug fA of Vitotronic 100 tothe burner. Plug

Page 173 - Extension EA1

89CBurner with base load "ON"DReduce burner output (modulationcontroller)EIncrease burner output (modulationcontroller)FPlug to the burnerCo

Page 174 - Analogue input 0 - 10 V

9Single boiler system: Boiler with Therm-ControlHydraulic installation schemeKWWW101113 1312--2/21--31--2/3/2--2--230V----21----5A----KM BUS----17A---

Page 175 - Function check

9090ECDBKBNT7T8T6BU146 1431 2 31 2 3ABC41LB4S3T2 T1 N41L B4S3T2T1NAPlug to the control unitBBoiler enableButterfly valve "Open" or "Clo

Page 176 - Emergency mode

91The boiler water temperature is limitedby the electronic maximum tempera-ture limiter, if that is set below that ofmechanical temperature controller

Page 177 - Parts list

92Start boiler as the last one in theboiler sequenceContact at terminals "2" and "3" of plugaVD: Contact closed:The boiler is sta

Page 178

9341L B4S3T2T1N41Störung H1BZNPEL1STBTRL1 N T1 T2 S3 B4ATo the control unitBTo the burnerTerminal codesL1 Phase via high limit safety cut-out to the b

Page 179 - Specification

94BNBKBU90T7 T8T6ATo the control unitBTo the burnerTerminal codesT6, T8 Control chain burner stage 2"ON" or modulation controller"OPEN&

Page 180 - Keyword index

95AB41LB4S3T2 T1 N41L B4S3T2T1NATo the control unitBTo the burnerTerminal codesL1 Phase via high limit safety cut-out to the burnerPE Earth conductor

Page 181

9690BNBKBUAT7T8T690T7T8T6BBNBKBUATo the control unitBTo the burnerTerminal codesT6, T8 Control chain burner stage 2"ON" or modulation contro

Page 182

97FTRK1F2aABDCGLHKET6 T7 T8AControl unitBMain contactor (on site)CThree-phase burnerDThree-phase burner power supplyEMain contactor controlFSafety cha

Page 183

98Safety chain not potential-freeNoteIf there is a jumper from the external con-ductor to the control voltage in theburner, it may have to be removed.

Page 184 - Applicability

99DirectivesRegulationsCarry out the power supply connectionand all earthing measures (i.e. RCD cir-cuit) in accordance with IEC 60364, therequirement

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