Viessmann WB1B Series Manuel de service

Installation and ServiceInstructionsVITODENS 100-W5600 332 - 06 01/2015for use by heating contractorVitodens 100-W WB1B Series Wall-Mounted, gas-fir

105600 332 -06Vitodens 100-W, WB1B Installation & Service Minimum ClearancesRecommended minimum service clearancesNote:The Vitodens 100-W boiler

Vitodens 100-W, WB1B Operating & User’s Information5600 332 - 06 Technical information subject to change without notice.Printed on environmentally

115600 332 - 06Vitodens 100-W, WB1B Installation & Service Preparing the ConnectionsConnections overviewNote: Use an approved pipe sealant or tefl

125600 332 -06Vitodens 100-W, WB1B Installation & Service Preparing the Connections (continued)Dimensions overview without bottom piping connecti

135600 332 - 06Vitodens 100-W, WB1B Installation & ServiceDimensions Preparing the Connections (continued)CombiPLUS connections and piping connect

145600 332 -06Vitodens 100-W, WB1B Installation & Service Dimensions Preparing the Connections (continued)LegendBWR Boiler water return, ¾”BWS B

155600 332 - 06Vitodens 100-W, WB1B Installation & ServiceDimensions Wall MountingBoiler and CombiPLUS installationThe Vitodens 100-W boiler and C

165600 332 -06Vitodens 100-W, WB1B Installation & Service Dimensions Wall Mounting (continued)Install mounting bracket and CombiPLUS on wood studs

175600 332 - 06Vitodens 100-W, WB1B Installation & ServiceDimensions/Connections Wall Mounting (continued)Mounting Vitodens 100-W boiler Boiler Co

185600 332 -06Vitodens 100-W, WB1B Installation & Service Connections Boiler Connections (continued) Proper piping practice Gas connection and pip

195600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Boiler Connections (continued)Gas connection and piping (continued)LegendA G

25600 332 -06Vitodens 100-W, WB1B Installation & Service Safety, Installation and Warranty RequirementsSafetyPlease ensure that these instruction

205600 332 -06Vitodens 100-W, WB1B Installation & Service Boiler Connections (continued)ConnectionsHeating water connectionsLegendBWR Boiler wat

215600 332 - 06Vitodens 100-W, WB1B Installation & ServiceThe Vitodens 100-W boiler comes with a built-in condensate trap. An external trap is not

225600 332 -06Vitodens 100-W, WB1B Installation & Service Safety Connections and Pressure TestingConnectionsInstalling safety devices on the boil

235600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Safety Connections and Pressure Testing (continued)Performing pressure test

245600 332 -06Vitodens 100-W, WB1B Installation & Service Connections15c” (400)1315/16” (355)507/16” (1280) when using 7” flex pipe.547/16” (1382)

255600 332 - 06Vitodens 100-W, WB1B Installation & Service CombiPLUS Preparations for all Vitodens1. Using a Phillips screw driver, remove all fo

265600 332 -06Vitodens 100-W, WB1B Installation & Service Additional CombiPLUS Preparations for Vitodens 100-W, WB1B-26 onlyThe CombiPLUS A flow

275600 332 - 06Vitodens 100-W, WB1B Installation & Service Mounting the CombiPLUS Prepare the wall and mount the CombiPLUS Ausing the supplied tem

285600 332 -06Vitodens 100-W, WB1B Installation & Service Connecting the CombiPLUS A using the supplied piping, adaptors and mounting hardware.1.

295600 332 - 06Vitodens 100-W, WB1B Installation & Service Connecting the CombiPLUS WiringConnecting the CombiPLUS A wiring using the supplied con

35600 332 - 06Vitodens 100-W, WB1B Installation & ServiceTable of ContentsSafety, Installation and Warranty Requirements...2Important R

305600 332 -06Vitodens 100-W, WB1B Installation & Service Accessing the Boiler ControlsRemoving the boiler and power pump module covers to provid

315600 332 - 06Vitodens 100-W, WB1B Installation & Service Preparing the Boiler Power Pump ModulePreparing the power pump module for connection t

325600 332 -06Vitodens 100-W, WB1B Installation & Service LegendBK1 - Black 1 (Neutral) (BK1 with blue shrink sleeve on pump side)BK2 - Black 2

335600 332 - 06Vitodens 100-W, WB1B Installation & Service Re-installing CoversReinstalling the covers for the boiler, power pump module and the C

345600 332 -06Vitodens 100-W, WB1B Installation & Service Adding PRV and LabelInstalling the PRV P and tee O to the CombiPLUS A and label S to th

355600 332 - 06Vitodens 100-W, WB1B Installation & Service ProgrammingProgramming the boiler control for operation with or without the CombiPLUS.N

365600 332 -06Vitodens 100-W, WB1B Installation & Service Installation ExamplesConnectionsGeneralThe schematics on the following pages are to be

375600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Installation Examples (continued)Pump Model Grundfos UPS15-7

385600 332 -06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)ConnectionsSystem Layout 1Vitodens 100-W, WB1B 26, 35 w

395600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnectionsInstallation Examples (continued)System Layout 2Vitodens 100-W, WB1B 26, 35 w

45600 332 -06Vitodens 100-W, WB1B Installation & Service Table of ContentsInstallation Examples...36

405600 332 -06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)ConnectionsSystem Layout 3Vitodens 100-W, WB1B 26, 35

415600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Installation Examples (continued)LegendA Boiler power pump moduleA1 Prima

425600 332 -06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)Connections Wiring diagram for system layout 4 1 Powe

435600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Installation Examples (continued)Maximum Flow RatesModel WB1B 26 35 tO

445600 332 -06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)ConnectionsMaximum Flow RatesVitodens 100-W, WB1B 26,

455600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Installation Examples (continued)Maximum Flow RatesVitodens 100-W, WB1B 10-2

465600 332 -06Vitodens 100-W, WB1B Installation & Service Maximum Flow RatesVitodens 100-W, WB1B 10-26, 10-35 with CombiPLUS and one heating circu

475600 332 - 06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)Connections Boiler in heating/cooling application Vies

485600 332 -06Vitodens 100-W, WB1B Installation & Service Installation Examples (continued)Boiler with low water cut-off (remote-mounted, field s

495600 332 - 06Vitodens 100-W, WB1B Installation & ServiceConnections Installation Examples (continued) Low-loss header de

55600 332 - 06Vitodens 100-W, WB1B Installation & ServiceSafety Important Regulatory and Installation RequirementsCodesThe installation of this un

505600 332 -06Vitodens 100-W, WB1B Installation & Service Venting / Control Connections Venting Connection Electrical ConnectionsRotating the cont

515600 332 - 06Vitodens 100-W, WB1B Installation & Service Electrical Connections (continued)Control ConnectionsElectrical connections to the powe

525600 332 -06Vitodens 100-W, WB1B Installation & Service Control Connections Electrical Connections (continued)Closing the power pump module and

535600 332 - 06Vitodens 100-W, WB1B Installation & Service Necessary ToolsStart-up, Inspection and MaintenanceSpecial items Approved leak detect

545600 332 -06Vitodens 100-W, WB1B Installation & Service Overview of Boiler ComponentsLegendA Fixed high limit, 210°F (99°C)B Ignition / ionizat

555600 332 - 06Vitodens 100-W, WB1B Installation & Service Overview of CombiPLUS ComponentsLegendA Boiler water supplyB Diverting valveC Expansion

565600 332 -06Vitodens 100-W, WB1B Installation & Service 1. Fill and vent the heating system ...

575600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps 1. Filling and bleeding heating system Star

585600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 1. Fill and vent heating system

595600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps (continued) 3. Select appropriate gas type

65600 332 -06Vitodens 100-W, WB1B Installation & Service Safety Important Regulatory and Installation Requirements (continued)For installations on

605600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 4. Measure static pressure and

615600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps (continued) 5. How the Vitodens 100-W boile

625600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 6. Relay tests (burner tests) S

635600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps (continued) 6. Relay tests (burner tests) (

645600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 7. High altitude setting Start-

655600 332 - 06Vitodens 100-W, WB1B Installation & Service Steps (continued) 8. Set maximum heating input Start-up and MaintenanceStart-up, Insp

665600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued) 9. Clock natural gas meter Start-up and MaintenanceA boiler under f

675600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps (continued) 12. Check venting system for le

685600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 14. Remove burner Maintenance

695600 332 - 06Vitodens 100-W, WB1B Installation & ServiceStart-up, Inspection and Maintenance Steps (continued) Start-up and Maintenance 16. Che

75600 332 - 06Vitodens 100-W, WB1B Installation & ServiceSafety/ General Information Important Regulatory and Installation Requirements (continued

705600 332 -06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 18. Check neutralization unit (

715600 332 - 06Vitodens 100-W, WB1B Installation & Service Steps (continued)Start-up, Inspection and Maintenance 20. Check diaphragm expansion t

725600 332 -06Vitodens 100-W, WB1B Installation & Service Start-up, Inspection and Maintenance Steps (continued) 22. Check gas pipes and fittings

735600 332 - 06Vitodens 100-W, WB1B Installation & Service Troubleshooting StepsTroubleshooting1. Establish fault message or diagnose behavior o

745600 332 -06Vitodens 100-W, WB1B Installation & Service DiagnosisTroubleshooting Sequence of operation and potential faults during each start-u

755600 332 - 06Vitodens 100-W, WB1B Installation & Service Diagnosis (continued) Start-up and Maintenance Start-up and Maintenance Diagnostics tab

765600 332 -06Vitodens 100-W, WB1B Installation & Service Troubleshooting Diagnosis (continued) Diagnostics table: Faults with fault display on co

775600 332 - 06Vitodens 100-W, WB1B Installation & ServiceTroubleshooting Boiler Connection Start-up and Maintenance Remove front panel Check boi

785600 332 -06Vitodens 100-W, WB1B Installation & Service Boiler Connection (continued) Troubleshooting Check outdoor temperature sensor1. Disco

795600 332 - 06Vitodens 100-W, WB1B Installation & ServiceTroubleshooting Boiler Connection (continued) Start-up and MaintenanceDetermining the b

85600 332 -06Vitodens 100-W, WB1B Installation & Service ApplicabilityThe boiler serial number must be provided when ordering replacement parts. B

805600 332 -06Vitodens 100-W, WB1B Installation & Service Boiler Connection (continued)Troubleshooting Check fixed high limit Check flue gas temp

815600 332 - 06Vitodens 100-W, WB1B Installation & ServiceTroubleshooting Boiler Connection (continued) Start-up and Maintenance Start-up and Main

825600 332 -06Vitodens 100-W, WB1B Installation & Service CombiPLUS ConnectionTroubleshootingCheck outlet temperature sensor1. Pull the leads fr

835600 332 - 06Vitodens 100-W, WB1B Installation & Service CombiPLUS Connection (continued)TroubleshootingChecking or replacing the plate type hea

845600 332 -06Vitodens 100-W, WB1B Installation & Service Electrical Connections to the Terminal Strip for AccessoriesAdditional InformationFollo

855600 332 - 06Vitodens 100-W, WB1B Installation & Service Technical DataAdditional InformationCall for heat priority logic tablePriority Control

865600 332 -06Vitodens 100-W, WB1B Installation & Service Additional Information Technical Data (continued) Start-up and Maintenance Start-up and

875600 332 - 06Vitodens 100-W, WB1B Installation & Service Technical Data (continued)Additional InformationStandard heating boilerBoiler Model

885600 332 -06Vitodens 100-W, WB1B Installation & Service Technical Data (continued)Additional InformationCombiPLUS KitIntegrated with the Boiler

895600 332 - 06Vitodens 100-W, WB1B Installation & ServiceAdditional Information Burner Program Sequence of Operation Start-up and Maintenance*1

95600 332 - 06Vitodens 100-W, WB1B Installation & ServiceGeneral Information Mechanical RoomDuring the early stages of new home design, we recomme

905600 332 -06Vitodens 100-W, WB1B Installation & Service Burner Program Sequence of Operation (continued)Phase 0: Stand by Complete shutdown un

915600 332 - 06Vitodens 100-W, WB1B Installation & ServiceAdditional Information Wiring Diagram - Natural gas / Propane

925600 332 -06Vitodens 100-W, WB1B Installation & Service Service Function OverviewAdditional InformationService / FunctionAddition / ConditionAc

935600 332 - 06Vitodens 100-W, WB1B Installation & Service Parts ListAdditional InformationModel No. Serial No. WB1B 26 7374861WB

945600 332 -06Vitodens 100-W, WB1B Installation & Service Additional Information Parts List (continued) Start-up and Maintenance Start-up and Main

955600 332 - 06Vitodens 100-W, WB1B Installation & Service Parts List (continued)Additional InformationParts008 Pressure gage (PSI)080 Control co

965600 332 -06Vitodens 100-W, WB1B Installation & Service Additional Information Parts List (continued)CombiPLUS KitPart No. 7459 305Model No.

975600 332 - 06Vitodens 100-W, WB1B Installation & ServiceAdditional Information Start-up and Maintenance Start-up and Maintenance Parts List (con

985600 332 -06Vitodens 100-W, WB1B Installation & Service Maintenance RecordMeasurements Servicedate:by:Servicedate:by:Servicedate:by:Servicedate

995600 332 - 06Vitodens 100-W, WB1B Installation & Service FOR YOUR SAFETY READ BEFORE OPERATINGW A R N I N G: If you do not follow these instruct