Viessmann WB2B Manuel de service

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Start-up/Service Instructions
for use by heating contractor
Vitodens 200-W, WB2B Series
Models WB2B 19, 26, 35
Wall-mounted, gas-fired condensing boiler
For operation with natural gas and liquid propane gas
Heating input 31 to 125 MBH
9 to 37 kW
VITODENS
200-W
Read and save these instructions
for future reference.
IMPORTANT
This trademark is registered with the U.S. Patent and Trademark Office.
5418 911 v1.6 09/2012
Please file in Service Binder
Vue de la page 0
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Résumé du contenu

Page 1 - VITODENS

Start-up/Service Instructionsfor use by heating contractorVitodens 200-W, WB2B SeriesModels WB2B 19, 26, 35Wall-mounted, gas-fired condensing boilerFo

Page 2

Initial Start-up and Service10Steps1. Bleed air from boiler heat exchangerInitial start-up1. Connect hose to boiler filling tap Eand other end to a fr

Page 3 - Table of Contents

Initial Start-up and Service11Steps(continued)3. Fill heating system with waterInitial start-up1. Open system isolation valves at Cand D (if installed

Page 4 - General Information

Initial Start-up and Service12Steps(continued)4. Check power supply connectionInitial start-upA power/pump module is supplied withthe Vitodens 200-W,

Page 5

Initial Start-up and Service13Steps(continued)6. Select languageInitial start-upH When the boiler is started up for thefirst time the display appears

Page 6 - Necessary Tools

Initial Start-up and Service14Steps(continued)8. Convert fuel type to liquid propane gasInitial start-up1. Set adjusting screw A at the gasvalve to “2

Page 7 - Product Information

Initial Start-up and Service15Steps(continued)10.Measure static pressure and running pressureInitial start-upService1. To measure static and/or runnin

Page 8 - Mechanical Room

Initial Start-up and ServiceCall for heat by control.Blower starts up.Ignition.Gas combination valve opens.Ionization current builds up / flameestabli

Page 9

Initial Start-up and Service17Steps(continued)11. Set maximum inputInitial start-upH The maximum input (or output) forheating operation can be limited

Page 10 - Initial Start-up and Service

Initial Start-up and Service18Steps(continued)14. Check coaxial venting system for leaks (circular air gap measurement)Initial start-upViessmann stron

Page 11

Initial Start-up and Service19Steps(continued)16. Check burner gasket and cylinder assemblyServiceCheck the burner gasket A and cylinder burner assemb

Page 12 - IMPORTANT

Safety, Installation and Warranty Requirements2Safety, Installation and Warranty RequirementsPlease ensure that these instructions are read and unders

Page 13

Initial Start-up and Service20Steps(continued)18. Clean combustion chamber/heat exchanger surfaceService1. Remove front enclosure panel (if stillinsta

Page 14

Initial Start-up and Service21Steps(continued)19. Check condensate drainService1. Check that condensate can drainfreely at the siphon trap B.2. If nec

Page 15

Initial Start-up and Service22Steps(continued)21. Check diaphragm expansion tank and system pressureInitial start-upServicePerform check with the syst

Page 16

Initial Start-up and Service23Steps(continued)23. Check electrical connectionsInitial start-upServiceEnsure all plug-in connectors and strainreliefs m

Page 17

Initial Start-up and Service24Steps(continued)25. Check CO2settingInitial start-upServiceThe Vitodens 200-W, WB2B boiler is equipped with the Lambda P

Page 18

Initial Start-up and Service25Steps(continued)26. Clock natural gas meterInitial start-upServiceClock natural gas meter to verify input.1. Ensure all

Page 19

Control Technology26Outdoor Reset Programming Unit(Vitotronic 200, HO1)Overview of controls and indicatorsA Pressure gageB Fault display (red)C Operat

Page 20

Control Technology27Outdoor Reset Programming Unit(continued)Functional descriptionSpace heating modeThe control unit calculates a boilerwater setpoin

Page 21

Control Technology28Outdoor Reset Programming Unit(continued)Heating system typesDuring initial start-up the control until must be matched to the type

Page 22

Control Technology29Outdoor Reset Programming Unit(continued)Heating system types(continued)System type 4 or 5 (with or without low-loss header)Heatin

Page 23

Table of Contents3PageGeneral InformationSafety, Installation and Warranty Requirements 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24

Control Technology30Outdoor Reset Programming Unit(continued)Heating curve adjustmentLow-temperature heating system,e.g. radiant floor heatingMedium-t

Page 25

Control Technology31Outdoor Reset Programming Unit(continued)Heating curve adjustment(continued)1. To change the slopeChange with coding address “d3“

Page 26 - Control Technology

Control Technology32Outdoor Reset Programming Unit(continued)Room temperature setpoint adjustmentStandard Room TemperatureA Boiler water temperature /

Page 27

Control Technology33Outdoor Reset Programming Unit(continued)Connecting the boiler control to a LON systemVitocom LON Communication Module (accessory)

Page 28

Control Technology34Outdoor Reset Programming Unit(continued)Connecting the boiler control to a LON system(continued)Updating the LON participant list

Page 29

Control Technology35Outdoor Reset Programming Unit(continued)Connecting the boiler control to a LON system(continued)Performing participant checkCondi

Page 30

Control Technology36Outdoor Reset Programming Unit(continued)Scanning and resetting the “Service” displayThe red fault indicator flashes when the limi

Page 31

Coding37Coding Level 1Accessing coding level 1Note:H All codes are displayed as plain text.H Codes that are irrelevant due to the system equipment lev

Page 32

Coding38Coding Level 1(continued)Overview of coding addressesCoding addresses not discussed in this section must not be changed. See page 37for inform

Page 33

Coding39Coding Level 1(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeSummer setback (econ.) A1, M2A

Page 34

General Information4Important Regulatory and Installation RequirementsCodesThe installation of this unit shall be inaccordance with local codes or, in

Page 35

Coding40Coding Level 2Accessing coding level 2Note:H All codes are displayed as plain text.H Codes that are irrelevant due to the system equipment lev

Page 36

Coding41Coding Level 2(continued)Overview of coding addressesCoding (factory default setting) Possible changeSystem design00 :1 System type 1, 2:1 hea

Page 37 - Coding Level 1

Coding42Coding Level 2(continued)Overview of coding addresses(continued)Valuecoding address32: ...Boiler pump sÖ Heating circuit pumpHeating circuitwi

Page 38

Coding43Coding Level 2(continued)Overview of coding addresses(continued)Valuecoding address34: ...Boiler pump sÖ Heating circuit pumpHeating circuitwi

Page 39

Coding44Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeDomestic hot water (DHW)5b:0 D

Page 40 - Coding Level 2

Coding45Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeGeneral7F:1 Detached house 7F:

Page 41

Coding46Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeGeneral9F:8 Differential tempe

Page 42

Coding47Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeBoiler circuit, mixing valve c

Page 43

Coding48Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeBoiler circuit, mixing valve c

Page 44

Coding49Coding Level 2(continued)Overview of coding addresses(continued)Coding (factory default setting) Possible changeBoiler circuit, mixing valve c

Page 45

General Information5Important Regulatory and Installation Requirements(continued)For installations on the Commonwealth of Massachusetts, the following

Page 46

CodingCoding50Coding Level 2(continued)Resetting coding addresses to the factory default setting1. Press “w“ + “rrrrw“simultaneously for approx. 2 sec

Page 47

Service ScansService Scans51Service Level Overview(continued)Coding level 1Plain text displayPress “9” and “w”for approx. 2 sec.simultaneously.Press “

Page 48

Service ScansService Scans52Temperatures, Boiler Coding Card and Brief Scans(continued)BriefscanDisplay screen8 8 8 8 8 84Software versionBurner contr

Page 49

Service Scans53Scanning Operating Conditions and Sensors1. Press “i“. “Select heating circuit”is displayed.2. Press “ “ to confirm. Wait approx.4 sec.

Page 50 - Service Level Overview

Troubleshooting54DiagnosticsFault displayA Fault displayB Fault symbolC Fault numberD Fault codeThe red fault indicator flashes for every fault. A fau

Page 51 - 8 8 8 8 8 8

Troubleshooting55Diagnostics(continued)Retrieving an acknowledged fault message1. Press “ “ for approx. 3 sec.2. Press “⊕ / “ to select theacknowledg

Page 52

Troubleshooting56Diagnostics(continued)Fault codes(continued)Fault code on display System behavior*1Cause Corrective action40 Mixing valve closes Heat

Page 53 - Service Scans

Troubleshooting57Diagnostics(continued)Fault codes(continued)Fault code on display System behavior*1Cause Corrective actionbA Mixing valve regulates t

Page 54 - Diagnostics

Troubleshooting58Diagnostics(continued)Fault codes(continued)Fault code on display System behavior*1Cause Corrective actionE8 Burner in fault mode The

Page 55

Troubleshooting59Diagnostics(continued)Fault codes(continued)Fault code on display System behavior*1Cause Corrective actionF2 Burner in fault mode Fix

Page 56

General Information6About these Start-up/Service InstructionsTake note of all symbols and notations intended to draw attention to potential hazards or

Page 57

Troubleshooting60Corrective ActionCheck outdoor temperature sensor1. Pull plug ”X3” from the control unit.2. Test the resistance of the outdoortempera

Page 58

Troubleshooting61Corrective Action(continued)Check boiler temperature sensor, tank temperature sensor orsupply temperature sensor of the low-loss head

Page 59

Troubleshooting62Corrective Action(continued)Check fixed high limitCheck the fixed high limit, if the burner control cannot be reset after a faultshut

Page 60 - Corrective Action

Troubleshooting63Corrective Action(continued)Check accessory kit for heating circuit with mixing valveChecking the rotational direction of the mixing

Page 61

Additional Information64Control FunctionsExternal heating program changeoverThe ”External heating program changeover” function is connected via input”

Page 62

Additional Information65Control Functions(continued)Air bleed programDuring the air bleed program, the circulation pump will be alternately switched O

Page 63

Additional Information66Control Functions(continued)Reducing the heat-up timeDuring the transition from operation with reduced room temperature tooper

Page 64 - Control Functions

Additional InformationCall for heatWater-flowclosedIgnitionCombinationgas valveFlame signalFan speedFan controlModulationset pointPhaseSequence12 3456

Page 65

Additional Information68Wiring DiagramSee legend for this wiring diagram on next page.5418 911 v1.6NGLLGN LGNLGNLGNNGLTLGN12 31 2 3123NNGLLG1 23BLBNNG

Page 66

Additional Information69Wiring Diagram(continued)5418 911 v1.6A1 Main PCB (GC130 Ignition Module)A2 Internal Power Supply UnitA3 OptolinkA4 Burner Con

Page 67 - Additional Information

General InformationGeneral Information7ApplicabilityWhen ordering replacement parts,provide either the 16-digit boiler serialnumber (on the bar code l

Page 68 - Wiring Diagram

Additional Information70Parts ListsOrdering Replacement Parts:Please provide model no. from ratingplate and serial no. when orderingreplacement parts.

Page 69

Additional Information71Parts Lists(continued)Parts001 Air vent w shut-off base, 3/8”002 Heating supply connection pipefor heat exchanger003 Heating s

Page 70 - Parts Lists

Additional Information72Parts Lists(continued)Parts008 Pressure gage, PSI080 Control console081 Back cover, control console082 Fastening clip(set of 1

Page 71

Additional Information73Maintenance RecordSetpoint valuemax.14 “w.c.4-14 ”w.c.111-14 “w.c.50 ppm air-free*min. 5 AServicedate:by:Servicedate:by:Servi

Page 72

Additional Information74Technical DataBoiler Model Model No. WB2B- 19 26 35Natural gas / Liquid propane gasCSA inputCSA output/DOE*1heating capacityMB

Page 73 - Maintenance Record

Additional Information75Technical Data(continued)Boiler Model Model No. WB2B- 19 26 35DimensionsOverall depthOverall widthOverall heightHeight with fl

Page 74 - Technical Data

Additional Information76Lighting and Operating Instructions5418 911 v1.6FOR YOUR SAFETY READ BEFORE OPERATINGW A R N I N G: If you do not follow these

Page 75

775418 911 v1.6

Page 78

General Information8Mechanical RoomDuring the early stages of designing a new home, we recommend that proper consideration be given to constructing as

Page 79

805418 911 v1.6Printed on environmentally friendly(recycled and recyclable) paper.Technical information subject to change without notice.5418 911 v1.6

Page 80

General Information9Removing Front Enclosure PanelSome of the following start-up/servicesteps require the removal of the frontenclosure panel. To avoi

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